CAT Bucyrus Gearbox P-30 UEL-R Operating Manual – PDF DOWNLOAD

Description

CAT Bucyrus Gearbox P-30 UEL-R Operating Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus Gearbox P-30 UEL-R Operating Manual – PDF DOWNLOAD

Language : English
Pages :84
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus Gearbox P-30 UEL-R Operating Manual – PDF DOWNLOAD

Doc. no.: 1946 032 000 BA 00

Contents
1 About this manual
Before starting work 1 3
Persons for whom the operating manual is intended 1 3
Purpose of this operating manual 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Installation and repairs 2 3
Operating conditions 2 4
Intended use 2 4
Unauthorized use 2 4
Surrounding area conditions 2 4
Prerequisites for operation 2 5
Safety instructions 2 6
3 Storage and transport
Storage 3 3
Storing the equipment 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
Transport plan for gearbox P-30 UEL-R 3 5
4 Installation
Installing the gearbox 4 3
Cooling water supply 4 5
Connection assembly 4 5
E-Motor 4 6
How to start-up the gearbox 4 7
Before start-up 4 7
Checking the oil level 4 7
Venting the UEL coupling cylinder 4 8
Applying pressure to the UEL coupling 4 9
Checking the gearbox 4 9
Commissioning 4 10
Test run 4 10
Dismantling and withdrawing equipment 4 11
Important instructions for dismantling 4 11
Bucyrus DBT Europe GmbH, Lünen 2008E
Contents
Gearbox P-30 UEL-R
5 Operation
How to tension the conveyor and plow chain 5 3
How to tension the chain using a chain tensioner 5 3
How to maintain the gearbox 5 5
Checking bolted connections 5 5
Checking the oil level 5 6
Changing the oil 5 6
Maintaining the filter 5 7
Maintaining the hydraulic system 5 8
Checking the gearbox bearings 5 8
Cleaning the gearbox casing 5 8
How to exchange defective components 5 9
Gearbox sensors 5 9
Heat exchanger 5 10
Troubleshooting 5 12
Troubleshooting the hydraulic control 5 12
Troubleshooting, gearbox 5 12
6 Technical data
Version characteristics 6 3
Technical data sheet 6 3
Main dimensions 6 4
Mounting dimensions 6 4
Connections 6 5
Performance data 6 6
Drive speed n1 = 1480 rpm, 50 Hz 6 6
Technical description 6 7
Gearbox P-30 UEL-R 6 7
Hydraulic controlsystem 6 8
Slippage monitoring 6 11
Circuit diagram 6 11
Sensors 6 12
Used sensors 6 12
Sensor parameters 6 12
Accessories 6 12
Hose connection for oil drainage 6 12
Oil levels and oil quantities 6 13
Oil levels 6 13
Dipstick 6 13
Oil level mark lines 6 13
Bucyrus DBT Europe GmbH, Lünen 2008E
Contents
Doc no : 1946 032 000 BA 00 VPVT / 02
Permissible media 6 15
Recommended oil for gearboxes 6 15
Requirements for gear oil for gearboxes 6 16
Lubricating greases and pastes 6 17
Requirements for the cooling water quality 6 18
Hydraulic fluids 6 19
Tightening torques 6 23
Screws with ISO metric thread 6 23
Screws with fine metric thread 6 23
Identification of the gearbox 6 24
7 For your information
Service addresses 7 3
Europe 7 3
North America, Canada, South America 7 4
Australia 7 4
Africa 7 4
Asia 7 5
Standards and guidelines 7 6
Referenced national standards and guidelines 7 6
Referenced European standards and directives 7 6

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