Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
CAT Bucyrus RH 400 Hydraulic Excavator Operating Instruction Manual 3659450 – PDF DOWNLOAD
$28.95
CAT Bucyrus RH 400 Hydraulic Excavator Operating Instruction Manual 3659450 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
CAT Bucyrus RH 400 Hydraulic Excavator Operating Instruction Manual 3659450 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus RH 400 Hydraulic Excavator Operating Instruction Manual 3659450 – PDF DOWNLOAD
Language : English
Pages : 254
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus RH 400 Hydraulic Excavator Operating Instruction Manual 3659450 – PDF DOWNLOAD
PREFACE:
- These operating instructions are designed to fa- miliarize the operator with the machine
and its designated use. - The operating instructions contain important in- formation on how to operate the machine
safely, properly and with maximum efficiency. Observing these instructions helps to
prevent hazardous situations, to reduce repair costs and downtimes and to increase the
reliability and service life of the machine. - The operating instructions must be supplemented by the respective national rules and regulations
for accident prevention and environmental protection. - The operating instructions must always be avail- able in the driver’s cab of the machine.
- The operating instructions must be read and put into practice by any person in charge
of carrying out work with or on the machine, such as
■ operation, including setting-up, troubleshoot- ing in the course of work, care, evacuation of
production waste and disposal of fuels and consumables,
■ maintenance (inspection, servicing, repair) and / or
■ transport.
- In addition to the operating instructions and the mandatory rules and regulations for
accident pre- vention and environmental protection in the user’s country and at the place where the
machine is to be used, the generally recognized technical rules for safe and proper working must
be observed ¹ - The operating instructions are directed to the con- struction-machine specialist. They cannot
provide basic know-how. This can be acquired, for exam- ple, in several days’ instruction by
a qualified GERMANY Germany mechanic or by attending an Terex-Germany training course for
operators or maintenance personnel. - The Terex-Germany after-sales service will be pleased to deal with any queries you may
have after reading through the operating instructions. - All Terex Germany operating manuals are issued in German and then translated. Even a good
translation may give rise to questions which Terex Germany will be pleased to answer. - The operating instructions are not work instruc- tions for carrying out major repairs. Such
work is willingly done for you by the Terex Germany af- ter-sales service. - The documentation relating to the machine is listed according to scope, quantity and language in
the shipping note of the machine or in the covering letter if supplied separately. The operating
instruc- tions and spare-parts list are marked with the se- rial number of the machine. - On taking receipt of the consignment, please check that the documentation i
and in the language requested by you.
IMAGES PREVIEW OF THE MANUAL:
Questions? Email us: [email protected]
https://vimeo.com/858121502?share=copy
TABLE OF CONTENTS:
CAT Bucyrus RH 400 Hydraulic Excavator Operating Instruction Manual 3659450 – PDF DOWNLOAD
TABLE OF CONTENTS.............................................................................................................................................................. 5 INTRODUCTION................................................................................................................................................................... 11 PREFACE.................................................................................................................................................................... 13 WARRANTY................................................................................................................................................................... 14 FUNDAMENTAL SAFETY INSTRUCTIONS............................................................................................................................................ 15 Warnings and symbols................................................................................................................................................... 15 DESIGNATED USE............................................................................................................................................................. 16 ORGANIZATIONAL MEASURES.................................................................................................................................................... 17 Selection and qualification of per sonnel; basic responsibilities...................................................................................................... 18 Safety instructions governing specific operational phases.............................................................................................................. 18 Special work in conjunction with utilization of the machine and mainten ance and repairs as well as trouble shooting during work; disposal of parts and consumables.... 19 Warning of special dangers............................................................................................................................................. 20 Gas, dust, steam and smoke............................................................................................................................................. 21 Hydraulic equipment.................................................................................................................................................... 21 Noise.................................................................................................................................................................. 21 Oil, grease and other chemical sub stances............................................................................................................................. 21 Transporting and recommission ing...................................................................................................................................... 21 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 22 N.......................................................................................................................................................................... 23 NOTES...................................................................................................................................................................... 23 OPERATION...................................................................................................................................................................... 25 OPERATION - SAFETY INSTRUCTIONS............................................................................................................................................ 27 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 29 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................... 30 Excavator layout....................................................................................................................................................... 31 Undercarriage.......................................................................................................................................................... 32 Superstructure......................................................................................................................................................... 32 Drive.................................................................................................................................................................. 32 Hydraulic system....................................................................................................................................................... 32 Pump Managing System (PMS)............................................................................................................................................. 32 Stored Program Control (SPC)........................................................................................................................................... 32 Electronic Hydraulic Servo-Control (EHSC).............................................................................................................................. 32 Demand control / Zero-flow regulation.................................................................................................................................. 33 Automatic engine speed reduction....................................................................................................................................... 33 Board-Control-System (BCS)............................................................................................................................................. 33 Electrical system...................................................................................................................................................... 33 Sign................................................................................................................................................................... 35 Entering and leaving the machine Safety instructions................................................................................................................... 36 Windscreen washer...................................................................................................................................................... 40 EMERGENCY STOP pushbuttons............................................................................................................................................. 41 Driver's seat.......................................................................................................................................................... 42 Passenger seat......................................................................................................................................................... 43 Fire extinguisher...................................................................................................................................................... 44 Automatic fire-extinguishing system.................................................................................................................................... 44 MONITORING, WARNING AND CONTROL ELEMENTS................................................................................................................................... 46 PUTTING THE MACHINE INTO OPERATION......................................................................................................................................... 73 Refuelling............................................................................................................................................................. 73 Service station (tanklift)............................................................................................................................................. 73 Switching the electrical system on and off............................................................................................................................. 79 STARTING AND STOPPING THE ENGINES.......................................................................................................................................... 81 DRIVING SAFETY INSTRUCTIONS................................................................................................................................................ 84 TRAVELLING................................................................................................................................................................. 85 Superstructure basic position.......................................................................................................................................... 85 Travelling forwards/backwards.......................................................................................................................................... 85 Locking the superstructure............................................................................................................................................. 89 Track parking brake.................................................................................................................................................... 89 TRANSPORTING THE MACHINE................................................................................................................................................... 90 Transport - Safety instructions........................................................................................................................................ 90 WORKING OPERATION - SAFETY INSTRUCTIONS.................................................................................................................................... 91 WORKING OPERATION.......................................................................................................................................................... 93 Before starting work................................................................................................................................................... 93 Slewing and braking the superstructure................................................................................................................................. 93 Braking the superstructure............................................................................................................................................. 93 Working................................................................................................................................................................ 94 After daily operation.................................................................................................................................................. 95 ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS......................................................................................................................... 96 Securing the machine................................................................................................................................................... 98 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)............................................................................................................. 99 NOTES......................................................................................................................................................................101 INSPECTION AND SERVICING.......................................................................................................................................................103 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS.............................................................................................................................105 FIRE AND EXPLOSION HAZARD..................................................................................................................................................111 INSPECTION AND SERVICING PLANS - INSTRUCTIONS..............................................................................................................................113 Intervals..............................................................................................................................................................113 Change of engine oil l.................................................................................................................................................113 Air-intake system......................................................................................................................................................113 Oils / Greases.........................................................................................................................................................113 Cleaning jobs..........................................................................................................................................................113 Plan V.................................................................................................................................................................115 Plan N.................................................................................................................................................................117 Plan T.................................................................................................................................................................119 Plan A – E.............................................................................................................................................................121 LUBRICATING CHART – GREASE (LOADING BUCKET)................................................................................................................................128 Lubricating chart – Grease / Loading bucket (legend)...................................................................................................................129 Filling quantities - Grease............................................................................................................................................129 INSPECTION PLAN - OIL......................................................................................................................................................130 Inspection plan – Oil (legend) ).......................................................................................................................................131 Filling quantities - oil...............................................................................................................................................132 Filling quantities - other.............................................................................................................................................132 LUBRICANTS.................................................................................................................................................................133 I. Oils for combustion engines and compressors (selection).............................................................................................................133 II. Oils for hydraulic system (selection)..............................................................................................................................134 III. Oils for gearboxes (selection)....................................................................................................................................135 V. Greases for bearings and slewing rings..............................................................................................................................136 SERVICING WORK.............................................................................................................................................................137 Hose line for oil and cooling liquid changes...........................................................................................................................137 ENGINE.....................................................................................................................................................................138 Engine - Safety instructions...........................................................................................................................................138 Retensioning the alternator/fan belt...................................................................................................................................138 Checking and adjusting the valve clearance.............................................................................................................................138 Checking the engine oil level / Topping up.............................................................................................................................139 Checking the oil level in the engine oil reservoir /topping up.........................................................................................................140 Changing the engine oil................................................................................................................................................141 Draining the oil off the engine oil reservoir..........................................................................................................................143 Replacing the oil filter...............................................................................................................................................145 Eliminator filter and centrifuge.......................................................................................................................................146 COOLING SYSTEM.............................................................................................................................................................148 Radiators..............................................................................................................................................................148 Water filter...........................................................................................................................................................152 AIR-INTAKE SYSTEM..........................................................................................................................................................153 Main filter elements...................................................................................................................................................153 Safety filter element..................................................................................................................................................156 Air-intake lines.......................................................................................................................................................157 Dust collection........................................................................................................................................................157 FUEL SYSTEM................................................................................................................................................................158 Fuel system - Safety instructions......................................................................................................................................158 Replacing the fuel filter..............................................................................................................................................158 Venting the fuel system................................................................................................................................................159 Cleaning the fuel tanks................................................................................................................................................159 ELECTRICAL SYSTEM..........................................................................................................................................................161 Electrical system - Safety instructions................................................................................................................................161 Alternator - Instructions..............................................................................................................................................161 Battery................................................................................................................................................................162 Switchgear cabinet.....................................................................................................................................................164 HYDRAULIC SYSTEM...........................................................................................................................................................166 Hydraulic system - Safety instructions.................................................................................................................................166 Depressurizing the hydraulic system....................................................................................................................................166 Checking the hydraulic oil level.......................................................................................................................................167 Changing the hydraulic oil return-flow (hydraulic oil reservoir).......................................................................................................169 Bypass valves (hydraulic oil reservoir)................................................................................................................................171 Replacing the hydraulic oil return-flow filters (filter housing).......................................................................................................172 Bypass valves (filter housing - cooling system)........................................................................................................................173 Breather filter........................................................................................................................................................174 Filter (control circuit)...............................................................................................................................................175 High-pressure filter for working hydraulics............................................................................................................................176 High-pressure filters for the servo circuit............................................................................................................................177 High-pressure filters for pump-flushing circuit........................................................................................................................178 High-pressure filters for feeding circuits and slewing pumps...........................................................................................................179 High-pressure filters for slewing circuit..............................................................................................................................180 Changing the hydraulic oil.............................................................................................................................................181 Venting the hydraulic system...........................................................................................................................................184 Cleaning the hydraulic oil cooler......................................................................................................................................185 Electronic excavator control...........................................................................................................................................186 Pressure accumulator - Emergency lowering..............................................................................................................................187 PUMP TRANSFER GEARBOX......................................................................................................................................................188 Checking the gearbox oil level / Topping up with oil...................................................................................................................188 Changing the gearbox oil...............................................................................................................................................188 Gearbox venting........................................................................................................................................................190 Pre-chamber............................................................................................................................................................190 SLEWING GEARBOX............................................................................................................................................................191 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................191 Changing the gearbox oil...............................................................................................................................................191 Gearbox venting........................................................................................................................................................192 Slewing gear neck......................................................................................................................................................192 TRAVEL GAERBOX.............................................................................................................................................................193 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................193 Travel gearbox - Changing the oil......................................................................................................................................193 Preliminary gearbox - Draining off oil.................................................................................................................................194 CRAWLER TRACKS.............................................................................................................................................................195 Track tensioner........................................................................................................................................................196 Pressure-accumulator inspection regulations............................................................................................................................197 Checking the gas charging pressure in the pressure accumulator.........................................................................................................198 SLEWING RING...............................................................................................................................................................199 Slewing ring - Instructions............................................................................................................................................199 Bearing races..........................................................................................................................................................199 CENTRAL LUBRICATING........................................................................................................................................................201 Design and function....................................................................................................................................................201 Lube cycle / Pause period..............................................................................................................................................201 Lube cycle manual lubricating (optional)...............................................................................................................................201 Filling up the grease container........................................................................................................................................203 Breather filter........................................................................................................................................................203 Checking the greasing pressure.........................................................................................................................................204 Unblocking a grease line...............................................................................................................................................205 OTHER MAINTENANCE..........................................................................................................................................................206 Engine.................................................................................................................................................................206 RAMP-TYPE LADDER...........................................................................................................................................................208 Guide pulleys and locking bolt.........................................................................................................................................208 Pressure-accumulator inspection regulations............................................................................................................................209 Extract from the German regulations....................................................................................................................................209 Checking the gas charging pressure in the pressure accumulator.........................................................................................................209 ON-BOARD CRANE.............................................................................................................................................................210 Monitoring, warning and control elements...............................................................................................................................210 Checking the on-board crane............................................................................................................................................210 Drive unit.............................................................................................................................................................211 On-board crane.........................................................................................................................................................211 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING.................................................................................................................212 Putting the excavator out of operation.................................................................................................................................212 Battery storage........................................................................................................................................................212 Recommissioning........................................................................................................................................................213 REPAIR WORK....................................................................................................................................................................217 REPAIR WORK - SAFETY INSTRUCTIONS..........................................................................................................................................219 FIRE AND EXPLOSION HAZARD..................................................................................................................................................221 ENGINE.....................................................................................................................................................................222 ELECTRICAL SYSTEM..........................................................................................................................................................223 Assisted starting (with jumper cables) – Safety instructions...........................................................................................................223 Assisted starting (with jumper cables).................................................................................................................................223 Starting the engine with jumper cables (external batteries.............................................................................................................223 HYDRAULIC SYSTEM...........................................................................................................................................................225 Repair.................................................................................................................................................................225 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS................................................................................................................................226 WELDING OPERATIONS - SAFETY INSTRUCTIONS...................................................................................................................................227 NOTES......................................................................................................................................................................229 ANNEX..........................................................................................................................................................................231 TROUBLESHOOTING............................................................................................................................................................233 Instructions on troubleshooting........................................................................................................................................233 Layout of the fault table..............................................................................................................................................233 Possible causes........................................................................................................................................................233 Measures...............................................................................................................................................................233 Section................................................................................................................................................................233 FAULT TABLES...............................................................................................................................................................234 Combustion engine - Fault table........................................................................................................................................234 Working hydraulics – Fault table.......................................................................................................................................235 Track drive – Fault table..............................................................................................................................................236 Slewing mechnism – Fault table.........................................................................................................................................237 Central lubricating system – Fault table...............................................................................................................................238 HYDRAULIC CIRCUIT DIAGRAM..................................................................................................................................................240 TIGHTENING TORQUES AND ANGLES – TABLE......................................................................................................................................241 ABBREVIATIONS..............................................................................................................................................................243 TECHNICAL DATA.............................................................................................................................................................245 INDEX..........................................................................................................................................................................249
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
