Cat Bucyrus Roof Support Carrier HiPAC 10 Variable Frequency Drives (VFD) for Battery Powered Equipment Operation & Troubleshooting Manual A6474X273
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Cat Bucyrus Roof Support Carrier HiPAC 10 Variable Frequency Drives (VFD) for Battery Powered Equipment Operation & Troubleshooting Manual A6474X273 – PDF DOWNLOAD
1.Cat Bucyrus Roof Support Carrier HiPAC 10 Variable Frequency Drives (VFD) for Battery Powered Equipment Operation & Troubleshooting Manual A6474X273
2.Cat SH650 VFD Roof Support Carrier Operation & Maintenance Manual PN A6474X226
3.Cat Bucyrus BUC-SCR 120 Series Battery Charger (with Optional Ground Integrity Circuitry – PA) Operation Manual A6474X270
4.Cat Bucyrus Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual PN A6474X26
Description
Cat Bucyrus Roof Support Carrier HiPAC 10 Variable Frequency Drives (VFD) for Battery Powered Equipment Operation & Troubleshooting Manual A6474X273 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus Roof Support Carrier HiPAC 10 Variable Frequency Drives (VFD) for Battery Powered Equipment Operation & Troubleshooting Manual A6474X273 – PDF DOWNLOAD
Language : English
Pages : 349
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Bucyrus Roof Support Carrier HiPAC 10 Variable Frequency Drives (VFD) for Battery Powered Equipment Operation & Troubleshooting Manual A6474X273 – PDF DOWNLOAD
1.Cat Bucyrus Roof Support Carrier HiPAC 10 Variable Frequency Drives (VFD) for Battery Powered Equipment Operation & Troubleshooting Manual A6474X273
2.Cat SH650 VFD Roof Support Carrier Operation & Maintenance Manual PN A6474X226
3.Cat Bucyrus BUC-SCR 120 Series Battery Charger (with Optional Ground Integrity Circuitry – PA) Operation Manual A6474X270
4.Cat Bucyrus Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual PN A6474X26
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.
Before starting to work:
Take care to ensure that the operating manual available to you is applicable
for the type of equipment or machine used.
This operating manual is intended for:
BUCYRUS – Model HiPAC 10 Variable Frequency Drives (VFD) for
Battery Powered Equipment
Serial No.: N/A
and is only permitted to be used for equipment of this type.
The operating and troubleshooting manual must be accessible at all
times to all persons working on or with the VFD. It should, if possible,
always be available at the place of operation.
Send for a new operation and troubleshooting manual immediately if
the present manual is no longer complete or has become illegible.
Who is this manual intended for?
This manual is intended for those persons who work with or on the
VFD. Every person working on the face or in the intersection between
face and entry or in the entry must read this operating manual.
This includes persons who:
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
TABLE OF CONTENTS:
Cat Bucyrus Roof Support Carrier HiPAC 10 Variable Frequency Drives (VFD) for Battery Powered Equipment Operation & Troubleshooting Manual A6474X273 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Repair 2 4
Safety instructions 2 2
General rules 2 2
Storage and transport 2 6
Maintenance and repair 2 7
Overview of the safety instructions 2 9
Chapter 3: Operation 2 9
Chapter 4: Technical data 2 11
3 Operation
Operation 3 3
History 3 3
Innovated motor control by Bucyrus 3 3
Basic motor operation 3 6
General specifications 3 8
Features 3 9
System components 3 12
Power connection 3 13
VFD control hard inputs/outputs 3 13
VFD CAN bus inputs 3 20
Configuration chart 3 20
Control system operation 3 23
Controller start-up 3 23
Pump motor 3 24
Release/set the parking brake 3 24
Traction motor 3 25
Direction changes 3 26
Traction braking 3 26
Neutral braking 3 26
Direction braking 3 26
Deceleration braking 3 26
Drivability profiles 3 27
Circuit breaker close timer feature 3 27
Pump cutback timer feature 3 27
Payload counter feature 3 27
Motor encoder 3 28
Table of contents _________________________________________________
_________________________________________________________________
BUCYRUS– Model HiPAC 10 Variable Frequency Drives
© BUCYRUS AMERICA, INC
Roll-off parameter 3 28
Steer feature (800 series machines only) 3 28
Traction control algorithm 3 29
Display 3 29
Troubleshooting 3 37
Fault information codes 3 37
Led fault information flash codes 3 45
Motors 3 46
Bearings 3 46
Temperature 3 47
Multi-data decoder 3 49
Adjustments 3 55
Adjustable parameters 3 55
Parts replacement 3 65
Removal and installation of VFDs 3 65
Connectors 3 65
Power connections 3 67
VFD mounting 3 67
Wiring diagrams 3 69
4 Technical data
Technical data 4 3
Tightening torques 4 3
5 For your information
For your information 5 3
Our service 5 3
Service address 5 3
Rebuild facility address 5 4
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Table of contents_________________________________________________
________________________________________________________________
SH650 VFD Roof Support Carrier
5 Operation
Operation 5 3
How to operate the machine 5 3
Who is allowed to operate the machine? 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
Control handle 5 8
Hazard zone 5 18
Starting procedure 5 19
General 5 19
Machine operation 5 20
Shutdown procedure 5 23
Procedures for loading and unloading
The Longwall roof support 5 25
Loading from the long axis of the shield 5 25
Unloading from the long axis of the shield 5 25
Loading from the side of the shield 5 26
Unloading from the side of the shield 5 27
Towing a disabled machine 5 28
Battery change procedure 5 29
Instructions on the maintenance 5 35
Important notes 5 35
Before maintenance 5 35
Critical torque values 5 37
Lubricants, fluids and capacities 5 37
Specific lubrication and maintenance instructions 5 41
Every third shift 5 41
Weekly 5 48
Monthly 5 54
Every three months 5 55
6 Technical data
Technical data 6 3
Tightening torques 6 9
Permissible data 6 15
Lubrication fluids and greases 6 15
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
General Precautions 2 8
Personal Precautions 2 9
Preparing to Charge Precautions 2 9
Charger Location Precautions…………… …………… 2 10
DC Connection Precautions 2 10
Grounding Instructions 2 10
Storage and Transport…………………………………… 2 11
Pre-Start Inspection 2 11
Installation and Start-up…………………………… … 2 12
Operation………………………………………………… 2 12
Maintenance and Repair………………………………… 2 12
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 15
Chapter 6: Technical data 2 16
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load Units: Dimensions and Weights………… ……… 3 4
Before transport 3 4
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
PDF created with pdfFactory trial version www pdffactory com
Table of contents __________________________________________________
_________________________________________________________________
BUC-SCR 120 Series Battery Charger
© BUCYRUS AMERICA, INC
Which tools are required for installation 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Features………………………………………………………… 4 6
Installation……………………………………………………… 4 7
Location………………………………………………………… 4 7
Safety Features……………………………………………… 4 8
5 Operation
Operation 5 3
How to operate the battery charger 5 3
Who is allowed to operate the battery charger 5 3
When can charging be started? 5 3
Starting procedure 5 10
Shutdown procedure 5 13
Battery changer wiring diagram 5 14
Instructions on the maintenance 5 16
Important notes 5 16
Before maintenance 5 16
General Maintenance Procedures 5 17
Yearly 5 17
Fourth Year 5 17
Seventh Year 5 17
Tenth Year 5 17
Troubleshooting Procedures 5 18
SCR/Diode troubleshooting procedures……………… 5 22
6 Technical data
Technical data 6 3
Tightening torque…………………………………………… 6 5
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I GENERAL 8
SECTION II DEFINITIONS 9
SECTION III DESCRIPTION AND CONSTRUCTION 9
SECTION IV PRINCIPLES OF OPERATION 13
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 16
SECTION I PREPARATION FOR USE 16
SECTION II ROUTINE MAINTENANCE 20
CHAPTER 3 – FIELD SERVICING AND REPAIR 25
SECTION I TROUBLESHOOTING 25
SECTION II REPAIRING BATTERIES 26
CHAPTER 4 – HEALTH AND SAFETY 35
SECTION I BATTERY HAZARDS 35
SECTION II SAFETY PROCEDURES 35
CHAPTER 5 – STORAGE AND SHIPMEMT 39
Need help? Contact: [email protected]
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