CAT Bucyrus SH-AFC PF 6/1042 Operating Guide PDF

Description

CAT Bucyrus SH-AFC PF 6/1042 Operating Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus SH-AFC PF 6/1042 Operating Manual – PDF DOWNLOAD

Language : English
Pages :120
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus SH-AFC PF 6/1042 Operating Manual – PDF DOWNLOAD

Doc. No.: 0010 312 000 BA 00

Contents
1 About this manual
Before starting work 1 3
Persons for whom the operating manual is intended 1 3
Purpose of this operating manual 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Operation 2 3
Installation and repairs 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Ambient conditions 2 5
Prerequisites for operation 2 6
Safety instructions 2 7
3 About storage and transport
Storage 3 3
Storing the equipment 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
Transport of the components 3 5
4 Installation
Points to observe prior to installation 4 3
Who is allowed to carry out the installation ? 4 3
Which tools are required for installation? 4 3
Instructions concerning installation 4 4
Overview – SH-AFC PF 6/1042 4 5
Head gate 4 5
Tail gate 4 6
How to install the drive frames and drive units 4 9
Installing the head gate 4 9
Mounting the tail gate 4 12
Flange plates 4 17
Baffle plate 4 19
Instructions for the installation of the gearbox 4 23
Drive connection 4 24
E-motors 4 25
Bucyrus DBT Europe GmbH, Lünen 2008E
Contents
SH-AFC PF 6/1042
How to install conveyor pans 4 26
Adaptor pan 4 26
Standard pans PF 6/1042 4 27
How to install the conveyor pans 4 31
Dogbone connection with a hammer head bolt 4 31
Dogbone retainer set PF 6 with retainer 4 32
Accessories 4 34
Cooling system 4 34
How to install the chain assembly 4 35
Flights 4 35
Adjusting chains 4 35
Installing the chain connector 4 36
How to tension the chain assembly 4 37
Auxiliary devices for holding the chain assembly 4 37
How to set the chain assembly pretension 4 41
How to tension the chain assembly 4 42
Sequencing control of the conveyors 4 46
Switching conditions of the system components 4 46
Switching conditions between head gate and tail gate 4 46
How to startup the conveyor system 4 47
Before start-up 4 47
Test run of the conveyor 4 48
Test operation of the conveyor 4 49
Tightening the bolted connections 4 50
Dismantling and lowering the conveyor 4 51
Who is authorized to dismantle and withdraw
the conveyor system? 4 51
5 Operation
How to operate the drive frame 5 3
Who is allowed to operate the drive frame? 5 3
When may conveying be started? 5 3
How to operate the tensionable drive frame 5 4
How to perform maintenance on the conveyor 5 5
Temperature and acoustic emission monitoring 5 5
Important instructions 5 5
How to maintain the steel structure 5 6
How to replace wear parts 5 10
Chain stripper 5 10
Chain sprocket 5 11
Inlet guide – tensionable drive frame 5 13
Upper race pan – adaptor pan 5 14
When faults occur 5 15
Identifying the cause of faults 5 15
6 Technical Data
Main components of the conveyor system 6 3
Technical Data Sheet 6 3
Marking 6 5
Identification marking of the conveyor 6 5
Identification of the drive frame 6 6
Identification marking of the tensionable drive frame 6 7
Tightening torques 6 8
Screws with ISO metric thread 6 8
Permissible media 6 9
Hydraulic fluids 6 9
Quality of the process water 6 11
Lubricating greases and pastes 6 13
7 For your information
Service addresses 7 3
Europe 7 3
North America, Canada, South America 7 4
Australia 7 4
Africa 7 4
Asia 7 5
Standards and Guidelines 7 6
Referenced national standards and guidelines 7 6
Referenced European standards and directives 7 6

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