Download CAT Bucyrus Shield Support 1500/3100 Operator Manual PDF

Description

CAT Bucyrus Shield support 1500/3100-2/2×5104/813-1750 Operating Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus Shield support 1500/3100-2/2×5104/813-1750 Operating Manual – PDF DOWNLOAD

Language : English
Pages :220
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

CAT Bucyrus Shield support 1500/3100-2/2×5104/813-1750 Operating Manual – PDF DOWNLOAD

Doc. no.: 7420 199 000 BA 00

Contents
1 About this manual
Before starting work 1 3
Persons for whom the operating manual is intended 1 3
Purpose of this operating manual 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Operation 2 3
Repair and maintenance 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 6
3 Storage and transport
Storage 3 3
Storage of new equipment 3 3
Storing used equipment 3 5
Transport 3 6
Transporting the subassemblies 3 10
Base 3 10
Caving shield 3 11
Canopy 3 13
Canopy extension 3 15
Flipper 3 15
Props 3 16
Transporting the shield support 3 17
Transport safety devices 3 18
4 Installation
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Installation of the shield support 4 5
Mounting the assembly brackets 4 8
Preparing the caving shield for mounting 4 10
Mounting the caving shield 4 11
Mounting the rear props 4 12
Mounting the front props 4 14
Mounting the prop control valves 4 16
Preparing the canopy for mounting 4 18
Mounting the canopy extension on the canopy 4 20
Mounting the flipper on the canopy 4 21
Mounting the dual check valve on the flipper cylinder 4 24
Mounting the canopy on the shield 4 25
Mounting the stabilizing cylinder 4 27
Overview of the components 4 28
Piloted check valve for shifting ram 4 29
Mounting the double filter 4 29
Mounting hose holders 4 30
Mounting the electrohydraulic control unit 4 30
Mounting the solenoid driver module 4 32
Mounting the water valve 4 33
Mounting the supply block 4 34
Mounting the PMC®-R with bracket 4 34
Mounting the protection covers for prop control valves 4 36
Mounting the rubber covering 4 37
Mounting the lamp 4 38
Mounting the additional devices 4 39
Prop protection 4 40
Setting up the hose connections for installation
subassemblies that have already been mounted 4 40
Mounting the rock burst valve 4 41
Setting up the hose connections for additional
installation subassemblies 4 41
Before you release the shield for installation 4 42
How to install the support units 4 43
Pressure equalization of the electronic control system 4 44
Supply connections 4 45
Establishing a link between connections 4 48
Requirements for the face hydraulic system 4 49
Commissioning 4 50
To be observed prior to start-up 4 50
How to put the support into operation 4 52
Corrosion protection of hydraulic components 4 52
5 Operation
Requirements 5 3
Operating conditions 5 3
Safety requirements 5 6
Operation of the shield support 5 9
Work safety 5 14
Bucyrus DBT Europe GmbH, Lünen 2008E
Contents
Doc no : 7420 199 000 BA 00 SVVT / 01
Operation of the shield hydraulics 5 15
Arrangement of hydraulic components on the support 5 15
Functions of the HP ball valves 5 17
Shield hydraulics 5 18
Brackets and accessories 5 28
Shield components 5 30
Retracting or extending side seal 5 40
Plug with pressure relief 5 42
Operation of the double backflush filter 5 44
Repair and emergency operation 5 45
Operation and functions of the electrohydraulic
control unit 5 46
Functions of the water valve unit 5 49
Maintenance 5 50
Special measures 5 50
Daily maintenance 5 51
Weekly maintenance 5 51
Every six months 5 52
Regular, scheduled damage assessment 5 52
Troubleshooting 5 53
Instructions for troubleshooting 5 53
Fault localization 5 53
3/2-way or pilot valve 5 56
Piloted check valves 5 56
Internal bypass in props 5 57
Pressure relief valve defective 5 57
Defective or blocked filter 5 57
6 Technical data
Technical description 6 3
Main subassemblies 6 5
Main dimensions 6 7
Base with lemniscatic links and relay bar assembly 6 8
Canopy 6 12
Prop head with peg 6 13
Prop head with pawl 6 13
Canopy extension 6 14
Flipper 6 15
Side seal 6 16
Caving shield 6 19
Additional device 6 20
Technical data, steel structure 6 21
Hydraulic system 6 22
Shield hydraulics 6 22
Shield hydraulics 6 24
Two-stage telescopic prop 6 29
Bucyrus DBT Europe GmbH, Lünen 2008E
Contents
Shield support 1500/3100-2/2×5104/813-1750
Hydraulic cylinders 6 31
Construction 6 31
Two-stage telescopic prop 6 32
Stabilizing cylinder 6 33
Shifting ram 6 33
Lifting cylinder 6 34
Flipper cylinder 6 34
Seal cylinders 6 35
Pusher cylinder 6 35
Technical data, hydraulic cylinders 6 36
Pressure relief valves 6 39
Shield control system 6 41
Electrohydraulic control unit 6 41
PMC®-R control unit 6 42
Angles of inclination of the canopy 6 43
Accessories 6 44
Steering device “canopy – canopy” 6 44
End shield steering device 6 46
Side flap 6 48
Permissible media 6 49
Hydraulic fluids 6 49
Quality of the process water 6 51
Lubricating greases and pastes 6 53
Tightening torques 6 55
Screws with ISO metric thread 6 55
7 For your information
Service addresses 7 3
Europe 7 3
North America, Canada, South America 7 4
Australia 7 4
Africa 7 4
Asia 7 5
Identification of the shield 7 6
Name plate 7 6
Shield number 7 7
Standards and guidelines 7 8
Referenced national standards and guidelines 7 8
Referenced European standards and directives 7 8

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