CAT Bucyrus Unit Rig Mining Truck MT 4400DC (Wyodak) Mechnical Manual SN MH333-334 – PDF DOWNLOAD

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CAT Bucyrus Unit Rig Mining Truck MT 4400DC (Wyodak) Mechnical Manual SN MH333-334 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus Unit Rig Mining Truck MT 4400DC (Wyodak) Mechnical Manual SN MH333-334 – PDF DOWNLOAD

Language : English
Pages : 673
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Bucyrus Unit Rig Mining Truck MT 4400DC (Wyodak) Mechnical Manual SN MH333-334 – PDF DOWNLOAD

INTRODUCTION:

This manual has been prepared to provide a description, operation, servicing, and repair procedures
for Unit Rig vehicles manufactured by TEREX Unit Rig.

• Before attempting any maintenance on the truck, personnel should become familiar with various
  systems and components and understand their operation and importance. Information contained in
  this manual pertains to the mechanical aspects of the truck. For detailed information
  concerning the electrical systems and components, refer to the appropriate TEREX Unit Rig
  Electrical Maintenance Manual or manufacturer’s information for the specific truck model and
  electrical propulsion system.
• The systems and schematics shown in this manual do not necessarily reflect all vehicle
  configurations. Consideration should be given to modifications and system changes which may
  have been made after purchase or items unique to your application.
• The contents of this manual do not claim to cover all details or variations in equipment, nor
  provide for every possible contingency to be met in connection with maintenance repair, or
  operation.

TABLE OF CONTENTS:

CAT Bucyrus Unit Rig Mining Truck MT 4400DC (Wyodak) Mechnical Manual SN MH333-334 – PDF DOWNLOAD

INTRODUCTION
SECTION 1 – DESCRIPTION AND OPERATION
DESCRIPTION
SAFETY
PRE-OPERATIONAL INSPECTION
OPERATION
SECTION 2 – STRUCTURE
MAIN FRAME
SUPERSTRUCTURE
LADDER AND RAILING ASSEMBLY
HOOD ASSEMBLY
CAB
STEERING COLUMN ASSEMBLY
CAB HEATER ASSEMBLY
WINDSHIELD WIPER/WASHER SYSTEMS
FUEL TANK
DUMP BODY
SECTION 3 – ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
ELECTRICAL SCHEMATICS
SECTION 4 – POWER PACKAGE
AIR CLEANER
ENGINE MODULE (MTU ENGINE)
ENGINE MODULE
EXHAUST ASSEMBLY
DUMP BODY HEATING
MUFFLERS
COOLING SYSTEM
RADIATOR COOLING MODULE
ALTERNATOR AND WHEELMOTOR COOLING
SECTION 5 – HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
HYDRAULIC TANK
HYDRAULIC PUMP DRIVE ASSEMBLY
DUMP SYSTEM
DUMPPUMP
DUMP CONTROL VALVE
DUMP PILOT VALVE
DUMP CYLINDER
STEERING SYSTEM
STEERING PUMP
STEERING ACCUMULATORS
STEERING HAND PUMP
STEERING FLOW AMPLIFIER VALVE
STEERING CYLINDER
03/30/2006 MHTOC3
MHTOC3
M1605
M1758
M1582
M1583
M1584
M1599
M1600
M1610
M1611
M1601
M1602
M1625
M1826
M1603
M1604
M1585
(S/N SPECIFIC)
M1020
M1615
M1660
M1586
M1612
M1613
M1614
M1616
M1755
M1620
M1621
M1760
M1687
M1590
M1591
M1619
M1759
M1592
M1593
M1594
M1595
M1596
1
BI115386
SECTION 5 – HYDRAULIC SYSTEM (CONTINUED)
STEERING SYSTEM MANIFOLD M1720
MANUAL POWER SUPPLY PUMP M1761
BRAKE SYSTEM M1762
BRAKE ACCUMULATORS M1740
BRAKE PEDAL VALVE ASSEMBLY M1509
BRAKE CONTROL VALVE M1542
BRAKE SYSTEM MANIFOLD M1678
PARK BRAKE SOLENOID VALVE M1680
SHUTTLE VALVE M1865
HYDRAULIC SCAVENGER BLOWER SYSTEM M1679
GENERAL
HYDRAULIC FILTERS M1597
SECTION 6 – PNEUMATIC SYSTEM
PNEUMATIC SYSTEM M1609
SECTION 7 – RUNNING GEAR
FRONT AXLE
FRONT AXLE ASSEMBLY M1572
FRONTWHEELASSEMBLY (GREASE LUBRICATED BEARINGS) M1571
(OIL LUBRICATED BEARINGS) M1763
FRONT SUSPENSION ASSEMBLY M1637
STEERING LINKAGE M1574
REAR AXLE
AXLEBOXASSEMBLY M1575
REAR SUSPENSION ASSEMBLY M1638
WHEELMOTORS M1091
TIRES AND RIMS
TIRE AND RIM ASSEMBLY M1157
LOCTITE PROCEDURES FOR WHEEL STUDS M1320
SECTION 8 – BRAKE SYSTEM
FRONT AXLE
CARLISLE (CARLISLE/GOODRICH) M1163
ROCKWELL (MERITOR/ROCKWELUGOODYEAR) M1213
REARAXLE
CARLISLE (CARLISLE/GOODRICH) M1164
ROCKWELL (MERITOR/ROCKWELUGOODYEAR) M1214
PARK BRAKES
CARLISLE (CARLISLE/GOODRICH) M1183
ROCKWELL (MERITOR/ROCKWELUGOODYEAR) M1452
SECTION 9 – OPTIONS
LUBRICATION SYSTEM
AUTOMATIC
AUTOMATIC LUBRICATION SYSTEM (HYDRAULICALLY OPERATED
ROTARY PUMP) M1756
HYDRAULICALLY OPERATED ROTARY GREASE PUMP M1757
INJECTORS M1623
CENTRAL SERVICE M1578
HUBODOMETER M1113
CIRCULATING ENGINE OIL SUPPLY SYSTEM M1703
2 MHTOC3 03/30/2006
BI115386
TEREXIUNIT RIG TABLE OF CONTENTS MT 4400
SECTION 10 – MISCELLANEOUS
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE -TRUCK M1579
PREVENTIVE MAINTENANCE- ELECTRICAL DRIVE SYSTEM E1003
.PREVENTIVE MAINTENANCE -WEIGH SYSTEM U2066
FIELD ASSEMBLY INSTRUCTIONS- MT 4400 M1580
RECOMMENDED LUBRICANTS AND FLUIDS M1853
WELDING PROCESS FOR HIGH STRENGTH, LOW ALLOY STEELS M1315
STANDARD BOLT TORQUE M1116
METRIC CONVERSIONS M1115
RECOMMENDED JACKING AND SUPPORT POINTS M1888
STANDARD GRAPHIC SYMBOLS M1119
STANDARD MAN-HOURS FOR COMPONENT REMOVAL AND REPLACEMENT M1822
COMPONENT WEIGHTS M1617

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