Cat CM210 Continuous Miner Operation & Maintenance Manual PDF
$28.95
The Cat CM210 Continuous Miner Operation & Maintenance Manual is a vital resource for mining professionals. It offers comprehensive guidance on operating and maintaining the Caterpillar CM210 Continuous Miner, ensuring optimal performance and longevity.
Description
Cat CM210 Continuous Miner Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Cat CM210 Continuous Miner Operation & Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 370
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat CM210 Continuous Miner Operation & Maintenance Manual – PDF DOWNLOAD
Serial Numbers GEA00779, GEA00787
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Load units: dimensions and weights 3 5
Transport environment 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Machine control system 5 19
Red zone 5 33
Safety precautions for underground operation 5 38
Tramming safety rules 5 38
Starting procedure 5 39
Shutdown procedure 5 41
Tramming the miner 5 42
Cutter head operation 5 44
Conveyor operation 5 45
Scrubber motor operation 5 46
Area and headlight operation 5 46
Fire suppression in radio remote operation 5 47
Conveyor raise/lower/left/right in radio remote operation 5 47
Stabilizer cylinder raise/lower in radio remote operation 5 48
Shear up/down in radio remote operation 5 48
Gathering head raise/float in radio remote operation 5 48
Breaker on/off in radio remote operation 5 49
Typical cutting sequence 5 50
Mining operations 5 52
Mechanical assemblies 5 57
Hydraulic system 5 64
Water system 5 96
Electrical system 5 108
Instructions on the maintenance 5 143
Important notes 5 143
Before maintenance 5 143
Torque values 5 144
Lubricants, fluids and capacities 5 145
Specific lubrication and maintenance instructions 5 146
Every shift 5 149
Every third shift (daily) 5 151
Weekly 5 156
Monthly 5 160
Every three months 5 166
Every six months 5 169
Adjustment procedures 5 175
Setting hydraulic pressures 5 175
Pilot pump circuit relief 5 177
Main control valve 5 179
Port relief 5 180
Tram track 5 182
Tail shim 5 187
Chain tension 5 190
Mechanical 5 190
Grease take-up 5 192
Cutter motor feedback 5 194
Instructions on replacement of wear parts 5 197
Cutter head (boom) assembly 5 197
Boom pivot pin 5 201
Center cutter drum 5 205
End cutter drum 5 209
Drum drive motor 5 211
Drum drive gear case 5 217
Gathering head assembly 5 219
Gathering head drive motor 5 225
Gathering head gear case 5 230
Gathering head foot shaft 5 236
CLA 5 239
CLA tip replacement 5 239
Tram motor 5 243
Tram primary planetary gear 5 248
Tram secondary planetary gear 5 251
Tram case 5 256
Tram reach gear set 5 261
Tram sprocket 5 269
Tram track front idler 5 276
Front idler take-up cylinder 5 280
Hydraulic pump 5 282
Hydraulic pump motor 5 285
Scrubber fan/motor 5 288
Swivel pin assembly 5 291
Tail roller 5 293
Conveyor chain replacement 5 295
Superbolts 5 296
Troubleshooting procedures 5 301
Typical hydraulic problems 5 302
Contaminants in hydraulic systems 5 303
Specific hydraulic circuits 5 304
Multi-function failure 5 304
Oil tank fill 5 305
Cutter head raise 5 305
Cutter head lower 5 305
Gathering head raise 5 306
Gathering head float 5 306 Conveyor raise 5 306
Conveyor lower 5 307
Conveyor swing 5 307
Stabilizer raise 5 307
Stabilizer lower 5 307
General safety procedure for shutdown 5 308
Excessive noise 5 309
Excessive heat 5 310
Incorrect flow 5 311
Incorrect pressure 5 312
Faulty operation 5 313
Restarting checklist 5 314
Water system 5 315
Bearings 5 317
Electrical system 5 318
6 Technical data
Technical data 6 3
Tightening torques 6 5
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