CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD
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CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD
Description
CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD
FILE DETAILS:
CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD
Language : English
Pages : 326
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD
CM220 Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type.
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 6
General rules: 2 6
Storage and transport 2 7
Pre-start inspection 2 7
Installation and start-up 2 8
Operation 2 8
Stopping 2 9
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Load units: dimensions and weights 3 5
Transport environment 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
BI016907-02-EN
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Machine control system 5 17
Red zone 5 26
Safety precautions for underground operation 5 31
Tramming safety rules 5 31
Starting procedure 5 32
Shutdown procedure 5 34
Tramming the miner 5 35
Cutter head operation 5 37
Conveyor operation 5 39
Scrubber motor operation 5 39
Area and headlight operation 5 39
Fire suppression in radio remote operation 5 40
Conveyor raise/lower/left/right in radio remote operation 5 40
Stabilizer cylinder raise/lower in radio remote operation 5 41
Shear up/down in radio remote operation 5 41
Gathering head raise/float in radio remote operation 5 41
Breaker on/off in radio remote operation 5 42
Mechanical assemblies 5 43
Hydraulic system 5 49
Water system 5 81
Electrical system 5 91
Instructions on the maintenance 5 125
Important notes 5 125
Before maintenance 5 125
Torque values 5 126
Lubricants, fluids and capacities 5 127
Specific lubrication and maintenance instructions 5 128
Every shift 5 131
Every third shift (daily) 5 133
Weekly 5 138
Monthly 5 141
Every three months 5 148
Every six months 5 151
Adjustment procedures 5 153
Setting hydraulic pressures 5 153
Load holding valve 5 154
Pilot pump circuit relief 5 155
Main control valve 5 156
Port relief 5 158
Tram track 5 160
Tail shim 5 165
Chain tension 5 167
Hydraulic 5 167
Instructions on replacement of wear parts 5 168
Cutter head (boom) assembly 5 168
Boom pivot pin 5 172
Center cutter drum 5 177
End cutter drum 5 181
Drum drive motor 5 183
Drum drive gear case 5 188
Gathering head assembly 5 190
Gathering head drive motor 5 196
Gathering head gear case 5 201
Gathering head foot shaft 5 207
CLA 5 210
CLA tip replacement 5 213
Tram motor 5 214
Tram primary planetary gear 5 219
Tram secondary planetary gear 5 222
Tram case 5 227
Tram reach gear set 5 232
Tram sprocket 5 240
Tram track front idler 5 248
Front idler take-up cylinder 5 251
Hydraulic pump 5 253
Hydraulic pump motor 5 256
Scrubber fan/motor 5 259
Swivel pin assembly 5 262
Tail roller 5 266
Conveyor chain replacement 5 268
Troubleshooting procedures 5 269
Typical hydraulic problems 5 270
Contaminants in hydraulic systems 5 271
Specific hydraulic circuits 5 272
Multi-function failure 5 272
Oil tank fill 5 273
Cutter head raise 5 273
Cutter head lower 5 273
Gathering head raise 5 274
Gathering head float 5 274
Conveyor raise 5 274
Conveyor lower 5 275
Conveyor swing 5 275
Stabilizer raise 5 275
Stabilizer lower 5 275
General safety procedure for shutdown 5 276
Excessive noise 5 277
Excessive heat 5 278
Incorrect flow 5 279
Incorrect pressure 5 280
Faulty operation 5 281
Restarting checklist 5 282
Water system 5 283
Bearings 5 285
Electrical system 5 288
General safety procedure for shutdown 5 276
Excessive noise 5 277
Excessive heat 5 278
Incorrect flow 5 279
Incorrect pressure 5 280
Faulty operation 5 281
Restarting checklist 5 282
Water system 5 283
Bearings 5 285
Electrical system 5 288
Customer Support: [email protected]
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