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CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD

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CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD

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Description

CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD

FILE DETAILS:

CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD

Language : English
Pages : 326
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD

About this manual
This chapter provides important information making it easier for you to use this manual. It contains information on the structure of the manual and the symbols and characters used.
Before starting to work
applicable operating manual
Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.
machine type
This operating manual is intended for:
CM220 Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type.
new operation manual
The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is no longer complete or has become illegible
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the machine. Every person working on the face or in the intersection between face and entry or in the entry must read this operating manual
This includes persons who:
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT CM220 Continuous Miner Operation Manual BI016907 – PDF DOWNLOAD

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 6
General rules: 2 6
Storage and transport 2 7
Pre-start inspection 2 7
Installation and start-up 2 8
Operation 2 8
Stopping 2 9
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Load units: dimensions and weights 3 5
Transport environment 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
BI016907-02-EN
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Machine control system 5 17
Red zone 5 26
Safety precautions for underground operation 5 31
Tramming safety rules 5 31
Starting procedure 5 32
Shutdown procedure 5 34
Tramming the miner 5 35
Cutter head operation 5 37
Conveyor operation 5 39
Scrubber motor operation 5 39
Area and headlight operation 5 39
Fire suppression in radio remote operation 5 40
Conveyor raise/lower/left/right in radio remote operation 5 40
Stabilizer cylinder raise/lower in radio remote operation 5 41
Shear up/down in radio remote operation 5 41
Gathering head raise/float in radio remote operation 5 41
Breaker on/off in radio remote operation 5 42
Mechanical assemblies 5 43
Hydraulic system 5 49
Water system 5 81
Electrical system 5 91
Instructions on the maintenance 5 125
Important notes 5 125
Before maintenance 5 125
Torque values 5 126
Lubricants, fluids and capacities 5 127
Specific lubrication and maintenance instructions 5 128
Every shift 5 131
Every third shift (daily) 5 133
Weekly 5 138
Monthly 5 141
Every three months 5 148
Every six months 5 151
Adjustment procedures 5 153
Setting hydraulic pressures 5 153
Load holding valve 5 154
Pilot pump circuit relief 5 155
Main control valve 5 156
Port relief 5 158
Tram track 5 160
Tail shim 5 165
Chain tension 5 167
Hydraulic 5 167
Instructions on replacement of wear parts 5 168
Cutter head (boom) assembly 5 168
Boom pivot pin 5 172
Center cutter drum 5 177
End cutter drum 5 181
Drum drive motor 5 183
Drum drive gear case 5 188
Gathering head assembly 5 190
Gathering head drive motor 5 196
Gathering head gear case 5 201
Gathering head foot shaft 5 207
CLA 5 210
CLA tip replacement 5 213
Tram motor 5 214
Tram primary planetary gear 5 219
Tram secondary planetary gear 5 222
Tram case 5 227
Tram reach gear set 5 232
Tram sprocket 5 240
Tram track front idler 5 248
Front idler take-up cylinder 5 251
Hydraulic pump 5 253
Hydraulic pump motor 5 256
Scrubber fan/motor 5 259
Swivel pin assembly 5 262
Tail roller 5 266
Conveyor chain replacement 5 268
Troubleshooting procedures 5 269
Typical hydraulic problems 5 270
Contaminants in hydraulic systems 5 271
Specific hydraulic circuits 5 272
Multi-function failure 5 272
Oil tank fill 5 273
Cutter head raise 5 273
Cutter head lower 5 273
Gathering head raise 5 274
Gathering head float 5 274
Conveyor raise 5 274
Conveyor lower 5 275
Conveyor swing 5 275
Stabilizer raise 5 275
Stabilizer lower 5 275
General safety procedure for shutdown 5 276
Excessive noise 5 277
Excessive heat 5 278
Incorrect flow 5 279
Incorrect pressure 5 280
Faulty operation 5 281
Restarting checklist 5 282
Water system 5 283
Bearings 5 285
Electrical system 5 288
General safety procedure for shutdown 5 276
Excessive noise 5 277
Excessive heat 5 278
Incorrect flow 5 279
Incorrect pressure 5 280
Faulty operation 5 281
Restarting checklist 5 282
Water system 5 283
Bearings 5 285
Electrical system 5 288

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