CAT DBT 488-6 OPERATION MAINTENANCE & SERVICE GUIDE MANUAL – PDF

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CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD

1.CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL
2.CAT DBT LA 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING GUIDE MANUAL
3.CAT DBT DBT 12 BATTERY CHARGER SOUTH AFRICA OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING AND SERVICE GUIDE MANUAL
4.CAT DBT Kessler Axle Service Manual 72.4665.3
5.CAT DBT MINE POWER STORAGE BATTERIES INSTALLATION, USE MAINTENANCE, AND REPAIR MANUAL

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CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD

Language : English
Pages :273
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
PRE-START INSPECTION 7
STARTING 7
OPERATING 7
STOPPING 8
MAINTENANCE 8
INTRODUCTION 9
CONTROLS AND INDICATOR 11
SERVICE BRAKE PEDAL 11
FIRE SUPPRESSION ACTUATORS 12
SPEED-SWITCH (ACCELERATOR) FOOT PEDAL 12
LIGHT SWITCH LEVER 12
MASTER SWITCH LEVER 12
PUMP START SWITCH 13
AUTOMATIC PARK BRAKE RELEASE SWITCH 13
CIRCUIT BREAKER RESET LEVER 14
TAPE SWITCH (PANIC STRIP) 15
EMERGENCY DISCONNECT LEVER 15
WARNING GONG 15
LA 2000 DASHBOARD DISPLAY (OPTIONAL) 16
GAUGE PANEL (OPTIONAL) 16
DIF-LOK (OPTIONAL) 17
GENERAL HYDRAULIC CONTROL INFORMATION 17
“STEERING” CONTROL LEVER 18
“LEFT-HAND STEERING” CONTROL LEVER (OPTIONAL) 18
“TILT” CONTROL LEVER 19
“LIFT” CONTROL LEVER 19
“EJECTOR” CONTROL LEVER 19
“QDS” CONTROL LEVER 19
“PTO / BATT” CONTROL LEVER 20
BRAKE RELEASE HAND PUMP 20
STARTING PROCEDURE 23
TOWING A DISABLED MACHINE 27
SHUTDOWN PROCEDURE 29
BATTERY CHANGE PROCEDURE (VERTICAL LIFT) 32
BATTERY CHANGE PROCEDURE (GROUND LEVEL) 37
GENERAL MAINTENANCE INSTRUCTIONS 45
CRITICAL TORQUE VALUES 47
LUBRICANTS, FLUIDS AND CAPACITIES 47
MAINTENANCE CHECK LIST 49
PERIODIC MAINTENANCE PROCEDURES 51
EVERY SHIFT 51
ONCE PER WEEK 51
ONCE PER MONTH 60
EVERY THREE MONTHS 62
LUBRICANT SPECIFICATIONS 65
APPROVED SUPPLIERS 65
LUBRICATION CHART 67
ONCE PER WEEK 67
TROUBLESHOOTING PROCEDURES 69
HYDRAULIC SYSTEM (GENERAL) 70
BRAKES (SERVICE) WET DISC 71
BRAKES (AUTOMATIC WET DISC) 72
CYLINDERS 72
PUMPS 73
RELIEF VALVES 75
MAJOR MAINTENANCE PROCEDURES 77
CONTACTOR TIP REPLACEMENT 77
DRIVE MOTOR/GEARBOX (SPEED REDUCER) REMOVAL AND REPLACEMENT 78
TIRE/WHEEL INSTALLATION PROCEDURE 81
TIRE/WHEEL STRESSES 81
WHEEL MOUNTING ARRANGEMENTS 81
PROBLEM AREAS 81
WHEEL MOUNTING TIPS 82
RECOMMENDED WHEEL MOUNTING PROCEDURES: 83
PRECAUTIONS: 83

CAT DBT LA 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING GUIDE MANUAL

DESCRIPTION PAGE #
PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
LA 2000: INNOVATIVE SPEED CONTROL BY DBT AMERICA 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
LA 2000 MOTOR CONTROLLER CONSIST OF: 13
LA 2000 MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBT MEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODE MEASUREMENTS 29
DIODE MEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLE MOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
LA 2000 PUMP MOTOR SHUNT, FIGURE 25 42
LA 2000 PANEL WIRING HARNESS, FIGURE 26 43
CAT DBT DBT 12 BATTERY CHARGER SOUTH AFRICA OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING AND SERVICE GUIDE MANUAL

IMPORTANT SAFETY INSTRUCTIONS 1
MAJOR HAZARDS 3
SAFETY PRECAUTIONS AND GUIDELINES 5
OVERVIEW 5
LOCATION 5
PRE-START 5
STARTING 5
MAINTAINANCE 6
PERSONAL PRECAUTIONS 6
THEORY OF OPERATION 9
INTRODUCTION 11
GENERAL 11
OUTPUT RATINGS 12
D C VOLTAGE 12
OUTPUT CURRENT 12
REGULATION 12
INPUT RATINGS 12
A C VOLTAGE 12
INPUT FREQUENCY RANGE 12
INPUT CURRENT & BATTERY CAPACITIES 12
TYPICAL ELECTRICAL SPECIFICATIONS 13
STANDARD FEATURES 13
INPUT PROTECTION 13
METERS 13
OUTPUT PROTECTION 13
ELECTRONIC TIMER 13
MOUNTING 13
OPTIONAL GROUND INTEGRITY 13
ENVIROMENTAL RATINGS 14
OPERATING AMBIENT TEMPERATURES 14
HUMIDITY 14
VENTILATION 14
INSTALLATION INFORMATION 15
MINIMUM WIRE SIZES 15
CAT DBT Kessler Axle Service Manual 72.4665.3

CAT DBT MINE POWER STORAGE BATTERIES INSTALLATION, USE MAINTENANCE, AND REPAIR MANUAL

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I GENERAL 8
SECTION II DEFINITIONS 9
SECTION III DESCRIPTION AND CONSTRUCTION 9
SECTION IV PRINCIPLES OF OPERATION 12
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 15
SECTION I PREPARATION FOR USE 15
SECTION II ROUTINE MAINTENANCE 19
CHAPTER 3 – FIELD SERVICING AND REPAIR 23
SECTION I TROUBLESHOOTING 23
SECTION II REPAIRING BATTERIES 24
CHAPTER 4 – HEALTH AND SAFETY 33
SECTION I BATTERY HAZARDS 33
SECTION II SAFETY PROCEDURES 33
CHAPTER 5 – STORAGE AND SHIPMEMT 37

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