CAT DBT 488-6DM Operation Manual A6474X245 PDF

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CAT DBT 488-6DM Operation Manual (A6474X245) – PDF DOWNLOAD

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CAT DBT 488-6DM Operation Manual (A6474X245) – PDF DOWNLOAD

Language : English
Pages : 303
Downloadable : Yes
File Type : PDF

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CAT DBT 488-6DM Operation Manual (A6474X245) – PDF DOWNLOAD

1. CAT DBT 488-6DM Operation Manual (A6474X245)
2. CAT DBT LA5 LA6 LA8 LA10 LA12 & LA14 BATTERY CHARGERS OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING PARTS & SERVICE MANUAL (A6474X193)
3. CAT DBT LA 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING MANUAL (A6474X226)
4. CAT DBT MINE POWER STORAGE BATTERIES INSTALLATION USE MAINTENANCE & REPAIR MANUAL (A6474X26)
5. CAT DBT BATTERY CHARGING & MAINTENANCE INSTRUCTIONS MANUAL (A6474X61)

• This manual is intended to provide GENERAL product information for the Model 488-6DM UN-A-TRAC ®. The illustrations, descriptions and procedures contained in this publication apply only to THIS machine. DBT America reserves the right to revise models and designs without prior notice.
• This UN-A-TRAC ® was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U.S. regulatory agency standards.
• At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this unit, without the consent of DBT America, and these regulatory agencies, or any repair or replacement of parts contrary to DBT America’s instructions, may invalidate these approvals and render this unit unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
• While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your DBT America Service Representative immediately.
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

CAT DBT 488-6DM Operation Manual (A6474X245) – PDF DOWNLOAD

1. CAT DBT 488-6DM Operation Manual (A6474X245)
2. CAT DBT LA5 LA6 LA8 LA10 LA12 & LA14 BATTERY CHARGERS OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING PARTS & SERVICE MANUAL (A6474X193)
3. CAT DBT LA 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING MANUAL (A6474X226)
4. CAT DBT MINE POWER STORAGE BATTERIES INSTALLATION USE MAINTENANCE & REPAIR MANUAL (A6474X26)
5. CAT DBT BATTERY CHARGING & MAINTENANCE INSTRUCTIONS MANUAL (A6474X61)

OPER..................................................................  1
CHARGER...............................................................145
	PREFACE...........................................................149
	SYMBOLS AND SPECIAL NOTATIONS.....................................151
	MAJOR HAZARDS.....................................................153
	SAFETY PRECAUTIONS AND GUIDELINES.................................155
	OVERVIEW..........................................................155
	LOCATION..........................................................155
	PRE-START.........................................................155
	STARTING..........................................................155
	MAINTENANCE.......................................................156
	PERSONAL PRECAUTIONS..............................................156
	THEORY OF OPERATION FERRORESONANT DESIGN..........................159
	INTRODUCTION......................................................161
	GENERAL...........................................................161
	RATINGS AND SPECIFICATIONS........................................163
	OUTPUT RATINGS....................................................163
	INPUT RATINGS ....................................................163
	TYPICAL ELECTRICAL SPECIFICATIONS.................................163
	STANDARD FEATURES ................................................164
	OPTIONAL GROUND INTEGRITY ........................................164
	ENVIRONMENTAL RATINGS.............................................165
	INSTALLATION INFORMATION..........................................167
	MINIMUM WIRE SIZES................................................167
	ELECTRICAL CONNECTIONS & FIELD WIRING.............................167
	OPERATION.........................................................169
	START UP (ELECTRONIC TIMER).......................................169
	ADJUSTMENTS.......................................................169
	CIRCUIT OPERATION.................................................169
	TROUBLESHOOTING...................................................171
	GENERAL INSPECTION................................................171
	SERVICE INFORMATION...............................................171
	SYMPTOMS AND CAUSES ..............................................172
	GROUND AND SHORT CIRCUIT TEST.....................................172
	TROUBLESHOOTING AND REPLACING POWER SILICON DIODES................173
	CHECKING CAPACITORS...............................................173
	BATTERY CHARGER REPLACEMENT PARTS.................................175
	491868X3 LA-14 BATTERY CHARGER 480/575 VOLT, 60 HZ................176
	491868X4 LA-14 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT).......177
	491868X5 LA-14-MT BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT)....178
	491868X7 LA-12 BATTERY CHARGER 480/575 VOLT, 60 HZ................179
	491868X8 LA-12 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT).......180
	491868X10 LA-10 BATTERY CHARGER 480/575 VOLT, 60 HZ...............181
	491868X12 LA-8 BATTERY CHARGER 480/575 VOLT, 60 HZ................183
	491868X14 LA-8 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT).......184
	491868X15 LA-6 BATTERY CHARGER 480/575 VOLT, 60 HZ................185
	491868X16 LA-6 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT).......186
	491868X17 LA-5 BATTERY CHARGER 480/575 VOLT, 60 HZ................187
	491868X18 LA-5 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT).......188
TSG...................................................................215
	TABLE OF CONTENTS.................................................216
	PREFACE...........................................................217
	SYMBOLS AND SPECIAL NOTATIONS.....................................218
	MAJOR HAZARDS.....................................................220
	SAFETY PRECAUTIONS AND GUIDELINES.................................221
	OVERVIEW..........................................................221
	MAINTENANCE.......................................................221
	INTRODUCTION......................................................222
	LA 2000: INNOVATIVE SPEED CONTROL BY DBT AMERICA..................222
	GENERAL SPECIFICATIONS............................................227
	FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING....................227
	DESCRIPTION OF FEATURES...........................................228
	LA 2000 MOTOR CONTROLLER CONSIST OF...............................228
	LA 2000 MOTOR IGBT PANEL (POWER CONNECTIONS)......................228
	MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS)..................228
	CONFIGURATION JUMPER TABLE........................................230
	OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9)................230
	FAULT MESSAGE CHART...............................................231
	OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT....................233
	PERSONALITY ADJUSTMENT PROCEDURE..................................234
	TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS)...................234
	TRACTION STATUS DISPLAY...........................................236
	TRACTION TEST DISPLAY.............................................238
	TRACTION BDI DISPLAY..............................................239
	ERROR CODE LEGEND (STATUS DISPLAY)................................240
	TROUBLESHOOTING...................................................241
	IGBT MEASUREMENTS.................................................242
	INDIVIDUAL IGBT MEASUREMENTS......................................243
	DIODE MEASUREMENTS................................................244
	DIODE MEASUREMENTS................................................245
	PANEL MEASUREMENTS................................................246
	DRIVER MEASUREMENTS...............................................247
	IGBT DUAL MOTOR PANEL, FIGURE 16..................................249
	IGBT SINGLE MOTOR PANEL,FIGURE 17.................................250
	IGBT HEAT SINK ASSEMBLY, FIGURE 18................................251
	SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19....................252
	DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20......................253
	DASHBOARD DISPLAY, FIGURE 21......................................254
	DUAL "Y" HARNESS, FIGURE 22.......................................255
	HARNESS FOR DASHBOARD DISPLAY, FIGURE 23..........................256
	CALIBRATOR UNIT, FIGURE 24........................................257
	LA 2000 PUMP MOTOR SHUNT, FIGURE 25...............................257
	LA 2000 PANEL WIRING HARNESS, FIGURE 26...........................258
BMAINT................................................................259
BCHART................................................................303

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