Cat DBT Battery Charger DBT Super Service Operation Manual (A6474X233) – PDF DOWNLOAD

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Cat DBT Battery Charger DBT Super Service Operation Manual (A6474X233) – PDF DOWNLOAD

FILE DETAILS:

Cat DBT Battery Charger DBT Super Service Operation Manual (A6474X233) – PDF DOWNLOAD

Language : English
Pages : 329
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat DBT Battery Charger DBT Super Service Operation Manual (A6474X233) – PDF DOWNLOAD

About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Before starting to work
applicable operating manual
Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.
machine type
This operating manual is intended for:
Model DBT Super Service Battery Charger
Serial No.: N/A
and is only permitted to be used for equipment of this type.
The operating manual must be accessible at all times to all persons working on or with the unit.
It should, if possible, always be available at the place of operation.
new operation manual
Send for a new operation manual immediately if the present manual is no
longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the unit.
Every person working on the face or in the intersection between face and
entry or in the entry must read this operating manual

TABLE OF CONTENTS:

Cat DBT Battery Charger DBT Super Service Operation Manual (A6474X233) – PDF DOWNLOAD

• CAT DBT SUPER SERVICE BATTERY CHARGER OPERATION MANUAL (A6474X233)

1. About this manual
About this manual 1.3
Before starting to work 1.3
Who is this operating manual intended for? 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols used 1.5
2. Your safety
Your safety 2.3
Personnel 2.4
Operation 2.4
Installation and repair 2.4
Operating conditions 2.5
Intended use 2.5
Unauthorized use 2.5
Safety instructions 2.7
General rules: 2.7
Storage and transport 2.9
Installation and start-up 2.9
Operation 2.10
Maintenance and repair 2.10
Overview of the safety instructions 2.13
3. Storage and transport
Storage and transport 3.3
Storage 3.3
Storage of the machine and spare parts 3.3
Transport 3.4
Load units; dimensions and weights 3.4
Before transport 3.5
4. Installation
Installation 4.3
Points to observe prior to installation 4.3
Who is allowed to carry out installation? 4.3
Which tools are required for installation? 4.3
Notes on installation 4.3
Pre-installation check list 4.5
General information 4.5
Safety features 4.7
Location 4.5
Overview of the battery charger 4.11
5. Operation
Operation 5.3
How to operate the battery charger 5.3
Who is allowed to operate the battery charger? 5.3
When can charging be started? 5.3
Controls and indicators 5.4
Battery charging procedure 5.7
Charging 5.3
Equalizing charge 5.3
Operating instructions 5.3
Watering 5.3
Cleaning 5.3
Shut down procedure 5.12
Display fault messages 5.12
Electrical system 5.15
Input and output ratings 5.15
D.C. voltage 5.3
A.C. voltage 5.3
Troubleshooting 5.15
General inspection 5.3
Service information 5.3
Troubleshooting and replacing silicon diodes 5.3
Checking capacitors 5.3
6. Technical data
Technical data 6.3
Components of the battery charger 6.3
Technical data sheet 6.3
Tightening torques 6.19
7. For your information
For your information 7.3
Our service 7.3
Service address 7.3
Rebuild facility address 7.4

• CAT DBT 488-6DM OPERATION MANUAL (A6474X245)

1. About this manual
About this manual 1.3
Before starting to work 1.3
Who is this operating manual intended for? 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols 1.5
2. Your safety
Your safety 2.3
Personnel 2.4
Operation 2.4
Installation and repair 2.4
Operating conditions 2.5
Intended use 2.5
Unauthorized use 2.5
Safety instructions 2.7
General rules: 2.7
Storage and transport 2.8
Pre-start inspection 2.8
Installation and start-up 2.9
Operation 2.9
Stopping 2.10
Maintenance and repair 2.10
Overview of the safety instructions 2.15
Chapter 3: Storage and transport 2.15
Chapter 4: Installation 2.15
Chapter 5: Operation 2.16
Chapter 6: Technical data 2.21
3. Storage and transport
Storage and transport 3.3
Storage 3.3
Storage of the machine and spare parts 3.3
Transport 3.4
Before transport 3.5
4. Installation
Installation 4.3
Points to observe prior to installation 4.3
Who is allowed to carry out installation? 4.3
Which tools are required for installation? 4.3
Notes on installation 4.4
Pre-installation check list 4.5
Safety features 4.6
5. Operation
Operation 5.3
How to operate the UN-A-TRAC ® 5.3
Who is allowed to operate the UN-A-TRAC ® 5.3
When can operation be started? 5.3
Controls and indicators 5.4
Operator’s compartment 5.4
General hydraulic control information
(standard machine) 5.13
General hydraulic control information
(QDS bellcrank machine) 5.15
Hazard zone 5.18
Starting procedure 5.19
Machine operation 5.20
Shutdown procedure 5.23
Towing a disabled machine 5.25
Battery change procedure 5.26
Instructions on the maintenance 5.33
Important notes 5.33
Before maintenance 5.33
Critical torque values 5.35
Lubricants, fluids and capacities 5.35
Specific lubrication and maintenance instructions 5.39
Every shift 5.39
Weekly 5.40
Monthly 5.51
Every three months 5.52
Instructions on the adjustment procedures 5.59
Primary hydraulic system pressure 5.59
Steering relief pressure 5.61
Troubleshooting procedures 5.65
Hydraulic system (general) 5.66
Brakes 5.69
Hydraulic cylinders 5.71
Hydraulic pump 5.72
Valves 5.74
6. Technical data
Technical data 6.3
Components of the 488-6DM UN-A-TRAC ® 6.3
Tightening torques 6.7
Permissible data 6.13
Lubrication fluids and greases 6.13
7. For your information
For your information 7.3
Our service 7.3
Service address 7.3
Rebuild facility address 7.4

• CAT DBT LA 2000 DUAL & SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION & TROUBLESHOOTING MANUAL (A6474X226)

PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
LA 2000: INNOVATIVE SPEED CONTROL BY DBT AMERICA 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
LA 2000 MOTOR CONTROLLER CONSIST OF: 13
LA 2000 MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBT MEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODE MEASUREMENTS 29
DIODE MEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLE MOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
LA 2000 PUMP MOTOR SHUNT, FIGURE 25 42
LA 2000 PANEL WIRING HARNESS, FIGURE 26 43

• CAT DBT MINE POWER STORAGE BATTERIES INSTALLATION USE MAINTENANCE & REPAIR MANUAL (A6474X26)

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I. GENERAL 8
SECTION II. DEFINITIONS 9
SECTION III. DESCRIPTION AND CONSTRUCTION 9
SECTION IV. PRINCIPLES OF OPERATION 12
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 15
SECTION I. PREPARATION FOR USE 15
SECTION II. ROUTINE MAINTENANCE 19
CHAPTER 3 – FIELD SERVICING AND REPAIR 23
SECTION I. TROUBLESHOOTING 23
SECTION II. REPAIRING BATTERIES 24
CHAPTER 4 – HEALTH AND SAFETY 33
SECTION I. BATTERY HAZARDS 33
SECTION II. SAFETY PROCEDURES 33
CHAPTER 5 – STORAGE AND SHIPMEMT 37

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