Cat DBT – Shield 1524/3658-2×3619-1500 Operating Manual BI628609 – PDF DOWNLOAD
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Cat DBT – Shield 1524/3658-2×3619-1500 Operating Manual BI628609 – PDF DOWNLOAD
Description
Cat DBT – Shield 1524/3658-2×3619-1500 Operating Manual BI628609 – PDF DOWNLOAD
FILE DETAILS:
Cat DBT – Shield 1524/3658-2×3619-1500 Operating Manual BI628609 – PDF DOWNLOAD
Language : English
Pages : 138
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat DBT – Shield 1524/3658-2×3619-1500 Operating Manual BI628609 – PDF DOWNLOAD
About this manual:
This chapter provides important information making it easier for you to use this manual. You will
also be given information on the struc- ture of the manual and the symbols used.
Take care to ensure that the operating manual available to you is applicable for the shield support
used. Compare the data given be- low with the data on the type plate of the shield. Where to find
the type plate on the shield is described in chapter 7 of this operating manual.
This operating manual is designed for DBT shield
1524/3658-2×3619-1500 with the following type specification:
Identification no.: 7420 108 000 00 01
7420 108 000 00 02
Year of construction: 2002 Prop force in kN: 2 x 3619 and is only permitted to be used for shields of this type. Only use
to the respective shield. If you anger yourself and others.
on the support have access to the contents of the applicable operating
manuals for the shields at any time and without any restrictions.
Persons for whom the operating manual is intended
This operating manual is intended for those persons who work with
or on the shields.
- are in charge of transport
- prepare the rise heading
- perform assembly/disassembly work
- operate the shields
- correct malfunctions
- perform daily routine work on the face
- monitor/look after for the hydraulic system
- perform maintenance work
- perform repair work
- supervisory personnel who
– supervise the activities just indicated.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat DBT – Shield 1524/3658-2×3619-1500 Operating Manual BI628609 – PDF DOWNLOAD
1 About this manual
Before starting work 1 3
Purpose of this operating manual 1 4
Characters and symbols used 1 5
2 Your safety
Personnel 2 3
Operation and maintenance 2 3
Repair 2 4
Conditions of operation 2 5
Use in conformance with specifications 2 5
Use contrary to specifications 2 5
Safety instructions 2 6
Basic principles 2 6
Storage and transport 2 7
Installation 2 8
Operation 2 9
Maintenance 2 11
Overview of the safety instructions 2 15
3 Storage and transport
Storage 3 3
Storage of new equipment 3 3
Used equipment 3 4
Transport 3 5
4 Installation
Pre-assembly of the shield units 4 3
Installation of the shield units 4 4
Power take-off connections 4 5
Coupling between the connections 4 6
Requirements to the face hydraulic system 4 7
Test-Run 4 7
Start-up 4 8
To be observed prior to start-up 4 8
Start-up of the shields 4 10
Corrosion protection of hydraulic components 4 10
DBT GmbH, Lünen 2002E
BI628609
Index
DBT – Shield Type 1524/3658-2x-3619-1500
5 Operation and maintenance
Basic requirements 5 3
Conditions for operation 5 3
Safety requirements 5 6
Operation of the shield 5 8
Safe working 5 13
Operation of the shield hydraulics 5 14
Location of hydraulic components at the shield 5 14
Repair and emergency operation 5 25
Operation and functions of the control block 5 27
Maintenance 5 32
Special measures 5 32
Daily inspection 5 33
Weekly inspection 5 33
Assessment of damage according to schedule 5 33
Trouble shooting 5 34
Fault finding on shield hydraulic system 5 34
Fault localization 5 34
3/2-Way valve or pilot valve 5 38
Pilot-operated check valves 5 38
Internal by-pass in props 5 39
Faulty pressure relief valve 5 39
Defective or blocked filter 5 39
6 Technical data
Description 6 3
Main subassemblies 6 4
Base with lemniscatic links and central shifting unit 6 5
Canopy 6 8
Caving shield 6 10
Side seal 6 11
Technical data of the shield 6 13
Hydraulic system 6 14
Double-telescopic prop 6 18
Function 6 19
Hydraulic cylinder, double and single acting 6 20
Shifting cylinder 6 21
Technical data of hydraulic cylinders 6 23
Pressure relief valves 6 25
Electrohydraulic control system 6 26
PANZERMATIC® PM4 6 27
Angles of inclination of the canopy 6 28
DBT GmbH, Lünen 2002E
BI628609
Index
Doc no : 7420 108 000 BA 00 VIVU / 01
Accessories, optional 6 29
Flipper 6 29
Anti-topple device 6 30
Side flap 6 31
Operating media 6 32
Hydraulic fluids of group HFA 6 32
Recommended lubricating greases and pastes 6 35
Tightening torques 6 37
Screws with metric coarse thread DIN 13 6 37
7 For your information
Our service 7 3
Service address 7 3
Identification of shields 7 3
Type plate 7 3
Referenced standards and guidelines 7 4
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