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CAT Dragline Marion 1300-W Walking Dragline Mechanical Maintenance And Operation Manual – PDF DOWNLOAD
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CAT Dragline Marion 1300-W Walking Dragline Mechanical Maintenance And Operation Manual – PDF DOWNLOAD
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Description
CAT Dragline Marion 1300-W Walking Dragline Mechanical Maintenance And Operation Manual – PDF DOWNLOAD
DESCRIPTION
CAT Dragline Marion 1300-W Walking Dragline Mechanical Maintenance And Operation Manual – PDF DOWNLOAD
GENERAL
This section of the manual describes those aspects of maintenance such as schedules, reports, and safety as related to the Model 1300W Walking Dragline.
TABLE OF CONTENTS:
CAT Dragline Marion 1300-W Walking Dragline Mechanical Maintenance And Operation Manual – PDF DOWNLOAD
BI615838-00-00-EN_CMPL.pdf...................................................................... 0 COVER PAGE.................................................................................. 2 FORWARD..................................................................................... 3 TABLE OF CONTENTS........................................................................... 4 MECHANICAL MAINTENANCE...................................................................... 8 MAINTENANCE PROCEDURE................................................................... 8 GENERAL............................................................................. 8 MAINTENANCE SCHEDULES AND REPORTS................................................... 8 SAFETY.............................................................................. 9 GENERAL......................................................................... 9 IN-OPERATION MAINTENANCE........................................................ 9 PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK.................................. 9 LOWER WORKS............................................................................. 10 BASE................................................................................ 10 CENTER PINTEL....................................................................... 12 SWING RACK.......................................................................... 12 ROLLER CIRCLE....................................................................... 13 LIFTING HOOK AND HOOK PATH.......................................................... 15 ROTATING DECK........................................................................... 17 REVOLVING FRAME..................................................................... 17 MACHINERY UNITS..................................................................... 18 HOIST AND DRAG MACHINERY........................................................ 18 SWING MACHINERY................................................................. 24 PROPEL MACHINERY................................................................ 36 BRAKES- STYLE 4 AND 5........................................................... 50 BRAKES- STYLE 1................................................................. 52 BRAKES- STYLE 2................................................................. 54 DRAG ROPE SUPPORT................................................................... 57 SELSYN-TIE.......................................................................... 58 MACHINERY HOUSE AND CABS............................................................ 59 STRUCTURAL MEMBERS AND PANELS................................................... 59 DYNAVANE AIR CLEANER............................................................ 59 HOUSE FANS...................................................................... 59 HOUSE FANS (PROPELLAIR)......................................................... 60 HOUSE FANS (CHICAGO BLOWER)..................................................... 61 AUXILIARY HOISTS AND OVERHEAD CRANE............................................. 61 WALKWAYS AND STAIRWAYS.......................................................... 63 REAR DOOR OPENERS............................................................... 63 WINDSHIELD WIPER................................................................ 65 OPERATOR'S SEAT................................................................. 67 SWING CONTROL UNIT.............................................................. 67 FRONT END EQUIPMENT..................................................................... 69 BOOM................................................................................ 69 UPPER AND LOWER DEFLECTION SHEAVES AND TOWERS................................... 70 BOOM POINT...................................................................... 72 HOIST ROPE HOUSE DEFLECTOR ROLLERS.............................................. 74 MAST ............................................................................... 74 A-FRAME............................................................................. 74 STRUCTURAL STRANDS.................................................................. 75 A-FRAME SAFETY STRUCTURAL STRANDS............................................... 77 UPPER, LOWER, AND INTERMEDIATE STRUCTURAL STRANDS............................... 78 HOIST AND DRAG ROPES................................................................ 84 HOIST ROPE REPLACEMENT.......................................................... 84 DRAG ROPE REPLACEMENT........................................................... 86 FAIRLEAD............................................................................ 87 BUFFER CYLINDER................................................................. 90 DRAGLINE BUCKET..................................................................... 94 AIR SYSTEM.................................................................................. 97 GENERAL MAINTENANCE..................................................................... 97 SAFETY.............................................................................. 97 GENERAL............................................................................. 97 MAINTENANCE OF AIR SYSTEM........................................................... 97 AIR COMPRESSOR.................................................................. 97 AIR LINES....................................................................... 97 AIR TANK........................................................................ 97 AIR LINE LUBRICATION............................................................ 99 AIR LINE FILTER................................................................. 99 AIR LINE REGULATOR.............................................................. 99 ANTI-FREEZER- ALCOHOL TYPE (OPTIONAL)........................................... 99 SOLENOID VALVES................................................................. 99 PRESSURE SWITCHES............................................................... 99 AIR DRYER....................................................................... 99 COMPONENT MAINTENANCE...................................................................100 AIR COMPRESSOR (KELLOGG-AMERICAN) (B352)............................................100 DISASSEMBLY.....................................................................100 REASSEMBLY......................................................................101 LUBRICATION SPECIFICATIONS......................................................102 TROUBLESHOOTING.................................................................102 AIR COMPRESSOR (KELLOGG-AMERICAN) (B462)............................................103 DAILY MAINTENANCE...............................................................104 WEEKLY MAINTENANCE .............................................................104 HEAD VALVE SERVICE..............................................................104 OVERHAUL PROCEDURE..............................................................105 REASSEMBLY......................................................................105 CENTRIFUGAL UNLOADER SERVICE....................................................107 AIR LINE LUBRICATORS................................................................107 MICRO-FOG LUBRICATOR............................................................107 OIL FOG LUBRICATOR (TYPE 10-002, 3 oz. AND 1/3 PINT SIZE).......................108 OIL FOG LUBRICATOR (TYPE 10-002, 1/2 PINT SIZE..................................108 AUTOMATIC DRAIN FILTER..............................................................108 ANTI-FREEZER........................................................................110 AIR REGULATOR.......................................................................111 AIR DRYER...........................................................................112 LUBRICATION.................................................................................113 GENERAL MAINTENANCE.....................................................................113 GENERAL.............................................................................113 LUBRICATION BENCHMARKS..............................................................113 LUBRICATION CHARTS..................................................................114 AUTOMATIC LUBE SYSTEMS..................................................................121 SYSTEM-A............................................................................121 SYSTEM-B............................................................................121 SYSTEM-C............................................................................121 SYSTEM-D............................................................................121 SYSTEM-E............................................................................122 SYSTEM-F............................................................................122 SYSTEM-G............................................................................122 SYSTEM-H............................................................................122 SYSTEM-I............................................................................122 SYSTEM-J............................................................................123 SYSTEM-K............................................................................123 SYSTEM-L............................................................................123 CONTROL PANELS......................................................................123 PUMPS...............................................................................123 WARNING DEVICES.....................................................................123 COLD WEATHER EQUIPMENT (OPTIONAL)...................................................124 LUBRICANT DRUM HANDLING EQUIPMENT (OPTIONAL)........................................124 TROUBLE SHOOTING............................................................................125 BASE COMPONENTS.........................................................................125 REVOLVING FRAME.........................................................................126 HOIST, DRAG, SWING, AND PROPEL MACHINERY................................................126 MACHINERY HOUSE CABS....................................................................127 LUBRICATION SYSTEMS.....................................................................128 AIR SYSTEM- AIR COMPRESSOR..............................................................129 CENTRIFUGAL UNLOADER....................................................................131 AIR LINE REGULATOR......................................................................131 AIR LINE LUBRICATOR.....................................................................131 AUTOMATIC DRAIN FILTER..................................................................131 DYNAVANE AIR CLEANER....................................................................131 A-FRAME.................................................................................131 MAST....................................................................................132 BOOM....................................................................................132 DRAGLINE BUCKET.........................................................................132 DRAG AND HOIST ROPES....................................................................133 FAIRLEAD................................................................................133 APPENDICES..................................................................................134 GEAR INSPECTION.........................................................................134 BOLT TORQUING...........................................................................136 BOLT TORQUE VALUES FOR STATIC JOINTS................................................136 ADJUSTMENT..............................................................................137 BRAKE ADJUSTMENT TABULATION.........................................................137 BOOM STRUCTURAL STRAND ADJUSTMENTS..................................................137 PINION, BRAKE DRUM, AND COUPLING INSTALLATION...........................................138 MAINTENANCE WELDING.....................................................................141 SECTION 1- REPAIR WELDING- BASE/REVOLVE. FRAME/A-FRAME/WALKING SHOES/DRAG BUCKET....141 GENERAL.........................................................................141 RECOMMENDED ELECTRODES AND PREHEAT..............................................141 WELDING ELECTRODES..............................................................141 REPAIR WELDING PROCEDURES.......................................................142 GENERAL PROCEDURE FOR REPAIR OF CRACKS..........................................142 PREHEAT.........................................................................143 WELDING TECHNIQUE...............................................................143 GENERAL PROCEDURE FOR REPAIR OF BROKEN PARTS....................................143 REPAIR OF CRACKED OR BROKEN DRAG BUCKET TEETH...................................144 STRESS RELIEVING................................................................146 PROCEDURE FOR REPLACEMENT OF BUCKET LIP SHROUDS.................................146 DRAG BUCKET TOOTH REPAIR........................................................146 DRAG BUCKET CLEVIS PLATES.......................................................148 SECTION 2- REPAIR WELDING SWING RACK TEETH..........................................151 SECTION 3- WELDING AND CUTTING EQUIPMENT............................................154 SECTION 4- STRESS RELIEVING AND TEMPERATURE MEASURING EQUIPMENT.....................155 LUBRICATION BENCHMARKS..................................................................156 MPG- MULTIPURPOSE TYPE GREASE.......................................................156 ACPL- AIR COMPRESSOR (PISTON TYPE) LUBRICANT........................................157 MWCL- MONIGHAN WALKING CAM LUBRICANT................................................158 MPO- MULTIPURPOSE OIL...............................................................159 OGL- OPEN GEAR LUBRICANT............................................................160 RGL- REGULAR TYPE GEAR LUBRICANT....................................................161 RCRL- ROLLER CIRCLE RAIL LUBRICANT..................................................165 RWRL- RUNNING WIRE ROPE LUBRICANT...................................................167 SWRL- STRUCTURAL STRAND AND STATIONARY WIRE ROPE LUBRICANT..........................168 TAPERED ROLLER REPLACEMENT..............................................................169 RAIL CHOCKING TIGHTNESS.................................................................171 PREVENTIVE MAINTENANCE CHECKLISTS.......................................................172 DAILY...............................................................................172 WEEKLY..............................................................................174 MONTHLY.............................................................................177 QUARTERLY...........................................................................180 SEMI-ANNUAL.........................................................................182
IMAGES PREVIEW OF THE MANUAL:
CAT DRAGLINE MARION 1300-W WALKING DRAGLINE MECHANICAL MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD:
https://vimeo.com/661109988
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.M
