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CAT Dragline Marion 8200 Maintenance And Operation Manual – PDF DOWNLOAD
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CAT Dragline Marion 8200 Maintenance And Operation Manual – PDF DOWNLOAD
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Description
CAT Dragline Marion 8200 Maintenance And Operation Manual – PDF DOWNLOAD
DESCRIPTION
CAT Dragline Marion 8200 Maintenance And Operation Manual – PDF DOWNLOAD
GENERAL INFORMATION
- This manual is designed to assist the owner in the operation and preventive maintenance of this machine. Following easy to understand step-by-step procedures, maintenance personnel can perform these tasks in a safe manner.
- When a systematic and thorough maintenance/service procedure (a responsibility of the maintenance superintendent) is used for this machine, minimum unplanned downtime and reliable operation will result.
- THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with item/part numbers for THIS SPECIFIC MACHINE.
- Order parts in exact quantity. Parts ordered by mistake and returned, are subject to a rehandling charge. RIGHT HAND and LEFT HAND parts on the upper frame correspond to the operator’s hands at the controls; as seated when operating the machine. Please state the correct machine SERIAL NUMBER (located on a plate in the operator’s cab) when corresponding or contacting factory service or parts departments.
- Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Marion parts representative.
TABLE OF CONTENTS:
CAT Dragline Marion 8200 Maintenance And Operation Manual – PDF DOWNLOAD
23207 Maint Man.pdf.............................................. 0 INTRODUCTION................................................. 6 ~TABLE OF CONTENTS~..................................... 6 GENERAL INFORMATION.................................. 7 SAFETY ALERT SYMBOLS................................. 8 SAFETY PRECAUTIONS................................... 9 FIRE PREVENTION...................................... 11 TRAINING............................................. 12 WARRANTY............................................. 13 SPECIFICATION 8200................................... 14 OPERATION.................................................... 15 OPERATOR'S CAB AND ANTEROOM.............................. 17 PRIMARY CONTROLS......................................... 18 COMMENT ABOUT PRIMARY CONTROLS........................... 20 PLUGGING THE MOTION...................................... 20 CONTROL PANELS........................................... 21 ANNUNCIATOR.............................................. 24 CONTROLS IN MACHINERY HOUSE.............................. 27 VISUAL INSPECTION........................................ 28 GENERAL INSPECTION LIST.................................. 28 TUB CHECK LIST........................................... 29 HOUSE CHECK LIST......................................... 29 FRONT END CHECK LIST..................................... 30 TYPICAL START-UP......................................... 30 DRAG MODE................................................ 31 TYPICAL DIGGING CYCLE.................................... 32 PROPEL CONTROL........................................... 33 GROUND PREPERATION....................................... 34 RAMPING.................................................. 35 OPERATING THE WALKING MECHANISM.......................... 35 WALKING MACHINERY........................................ 36 TYPICAL PARTIAL SHUTDOWN................................. 37 COMPLETELY SHUTDOWN...................................... 37 OPERATOR TIPS............................................ 38 LUBRICATION.................................................. 39 LUBRICATION FITTINGS..................................... 41 ANTI-FRICTION BEARINGS................................... 41 OPEN GEARS............................................... 41 EXTREME TEMPERATURE OPERATION ........................... 41 WIRE ROPE PENDANT LUBRICATION ........................... 42 CHECK LIST .............................................. 42 CLEAN AND PROPER LUBRICATION ............................ 43 LUBRICATION SPECIFICATIONS - GREASES..................... 44 LUBRICATION SPECIFICATIONS - OILS ....................... 44 GL-GEAR LUBRICANTS (OIL TYPE )........................... 45 DESCRIPTION OF OIL AND GREASE CLASSIFICATION ............ 46 SPECIAL PRODUCTS ........................................ 49 APPROVED PRODUCTS ....................................... 49 LUBRICATION OF PROPEL MACHINERY (1 0F 2 )................ 50 LUBRICATION OF CENTER JOURNAL ........................... 51 LUBRICATION OF ROTATING MACHINERY (1 OF 5 ).............. 52 LUBRICATION OF ROLLER CIRCLE ............................ 52 LUBRICATION OF HOIST MACHINERY .......................... 53 LUBRICATION OF DRAG MACHINERY ........................... 53 LUBRICATION OF HOIST, DRAG, PROPEL BRAKE (1 OF 11)....... 54 LUBRICATION OF FAIRLEAD AND TRI-STRUCTURE ............... 54 LUBRICATION OF BOOM ..................................... 55 LUBRICATION OF DRAGLINE BUCKET .......................... 55 LUBRICATION OF MISCELLANEOUS POINTS ..................... 55 AUTOMATIC LUBRICATION SYSTEM ............................ 57 ALARM RESET ............................................. 57 AUTO LUBE FOR WIRE ROPE ................................. 58 AUTO LUBE FOR PROPEL MACHINERY .......................... 59 AUTO LUBE FOR OPEN GEARS ................................ 60 AUTO LUBE FOR ROTATING FRAME ............................ 61 STANDARD LUBRICATION INSTALLATION ....................... 62 ADJUSTING AND MOUNTING OF LINCOLN INJECTOR .............. 63 ASSEMBLY OF HOSE FITTINGS ............................... 64 MECHANICAL ADJUSTMENTS ...................................... 65 TUB...................................................... 69 CENTER JOURNAL........................................... 70 ROLLER CIRCLE............................................ 71 ROLLER RAILS............................................. 71 HOOK SHOES............................................... 72 PROPEL MACHINERY......................................... 73 PROPEL GEAR CASE ........................................ 74 PROPEL MOTOR EXTENSION SHAFT............................. 74 FIRST INTERMEDIATE PROPEL SHAFT.......................... 75 SECOND INTERMEDIATE SHAFT................................ 76 DISASSEMBLING PROPEL GEAR CASE........................... 77 ASSEMBLE GEAR CASE....................................... 78 MAIN PROPEL DRIVE PINION SHAFT........................... 79 MAIN PROPEL SHAFT........................................ 80 WALKING SHOE............................................. 80 WALKING SHOE RETURN MECHANISM............................ 81 MACHINE ROTATION......................................... 82 MOTOR EXTENSION SHAFT................................ 82 INTERMEDIATE SHAFT ASSEMBLY.......................... 82 MAIN ROTATING SHAFT.................................. 83 LUBRICATION OF GEAR CASE................................. 84 ROTATING BRAKE........................................... 86 ADJUST ROTATING BRAKE.................................... 86 HOIST AND DRAG MACHINERY................................. 87 HOIST AND DRAG DRUM...................................... 89 HOIST AND DRAG MACHINERY GEAR CASE....................... 89 DISASSEMBLE GEAR CASE.................................... 91 ECCENTRIC CARTRIDGE MOUNTING OF EXTENSION SHAFT GEARS.... 91 HOIST, DRAG AND PROPEL BRAKES ........................... 92 ADJUST BRAKE ............................................ 93 HOIST AND DRAG ROPES .................................... 94 ROPE WINCH .............................................. 95 CHANGE HOIST ROPE(S)..................................... 95 CHANGE DRAG ROPE(S)...................................... 96 METHOD OF LOWERING BOOM ................................. 97 RAISE BOOM .............................................. 98 BOOM POINT SHEAVE ....................................... 99 DISSASSEMBLE BOOM POINT SHEAVES .........................100 INSTALL ANTI-FRICTION BEARINGS ..........................100 REASSEMBLING BOOM POINT SHEAVE ..........................100 INSTALLATION OF CLASS "C" BOLTS .........................101 INTERMEDIATE BOOM SUPPORT ...............................102 VIBRATION DAMPER ........................................103 HOIST DEFLECTOR SHEAVES .................................104 ELECTRICAL MAINTENANCE ......................................105 CARE OF D.C. MOTORS AND GENERATORS.......................107 BRUSH INSTALLATION ......................................107 COMMUTATORS .............................................108 NEVER USE EMERY CLOTH OR EMERY PAPER ....................108 PROPER LUBRICATION.......................................109 FEEDER CABLE ............................................110 POWER LINE GROUNDING CIRCUIT ............................110 ELECTRICAL TROUBLESHOOTING ..............................111 PREPERATION .........................................111 INVESTIGATION .......................................112 PERFORMANCE .........................................114 TYPES OF FAILURES ...................................114 SHORT CIRCUITS ......................................115 SWING CONTROL PEDALS ....................................119 COLLECTOR RINGS ........................................120 POWER CONTROL ROOM (PCR )................................121 COMPRESSED AIR SYSTEMS.......................................122 AIR COMPRESSORS..........................................123 INSPECT DRIVE BELT.......................................123 ANTI-FREEZER.............................................123 MAGNET VALVES............................................124 PRESSURE REGULATORS......................................124 AIR CYLINDER VALVES......................................124 AIR FILTERS..............................................125 AIR VALVES...............................................125 LUBRICATORS..............................................125 QUICK RELEASE VALVE......................................126 AIR FILTER SYSTEM........................................127 ENGINEERING DATA ............................................128 BUSHINGS.................................................130 SEALS....................................................137 GEAR ALIGNMENT ECCENTRICS (DRAGLINES ONLY)...............138 GEAR BACKLASH ...........................................139 SPLIT GEAR INSTALLATION..................................143 ECCENTRIC CARTRIDGES (DRAGLINES ONLY )...................148 OBJECTIVE............................................149 THEORY ..............................................151 ORIENTATION..........................................153 TYPICAL ECCENTRIC CARTRIDGES ........................155 CONTACT PATTERN .....................................157 CAUTION..............................................157 SPLINES..................................................176 ANTI-FRICTION BEARINGS ..................................176 SHRINK FIT COMPONENTS ...................................177 CAP SCREWS ..............................................180 WIRE LOCKING CAP SCREWS .................................181 WIRE ROPE CARE ..........................................183 BOOM STRAND PENDANTS ....................................187 REPAIR WELDING PROCEDURES ...............................190 O-RING GUIDE ............................................204 GRID COUPLINGS ..........................................212 FALK STEELFLEX COUPLINGS ................................217 GEAR COUPLINGS ..........................................222 MOTOR-GENERATOR KEYLESS COUPLINGS (DRAGLINES ONLY).......225 OIL TIGHT SEALING OF BOLTED JOINTS PROCEDURES ...........229 INSPECTION SCHEDULE .........................................230 DAILY - EVERY 24 HOURS ..................................232 WEEKLY - EVERY 150 HOURS ................................240 PERPETUAL WEEKLY ROUTINE ................................244 MONTHLY - EVERY 600 HOURS ...............................245 QUARTERLY - EVERY 1,800 HOURS ...........................246 SEMI-ANNUAL - EVERY 3,600 HOURS .........................248 ANNUAL - EVERY 7,200 HOURS ..............................250 BIENNIAL - EVERY 15,000 HOURS ...........................252 SCHEDULED COMPONENT REPLACEMENT .........................254
IMAGES PREVIEW OF THE MANUAL:
CAT DRAGLINE MARION 8200 MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD:
https://vimeo.com/661094808
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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