Cat Electric Role Shovel 182M Mining Shovel Operator Manual – PDF DOWNLOAD

Description

Cat Electric Role Shovel 182M Mining Shovel Operator Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Role Shovel 182M Mining Shovel Operator Manual – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual.
• Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgement and the alertness of the entire mining crew.
• Throughout this manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied for this purpose. Periodic additions or revisions may be made to this manual.
• Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin 53172-0500, USA
Telephone (414)-768-4000 Fax: (414) 768-4210

• It is the policy of Bucyrus International, Inc. to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time.
• This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines

GENERAL SAFETY

• The safety alert symbols displayed here and throughout this manual, are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
• Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If it is impossible to safely perform any of the enclosed maintenance and operational procedures, contact your regional Bucyrus service representative or the factory.
• The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.

TABLE OF CONTENTS:

Cat Electric Role Shovel 182M Mining Shovel Operator Manual – PDF DOWNLOAD

GENERAL INFORMATION 3
GENERAL SAFETY 4
SAFETY PRECAUTIONS 5
FIRE PREVENTION 8
MACHINE OVERVIEW 9
TRUCK FRAME AND CRAWLERS 10
PROPEL MACHINERY 11
DECK PLAN 12
CROWD MACHINERY 13

MACHINERY HOUSE 14
OPERATOR’S CAB 15
BOARDING STAIRS 16
HOIST MACHINERY 17
SWING MACHINERY 18
FRONT END EQUIPMENT 19
BOOM 20
GANTRY 21
BOOM SUPPORT ROPES 22
DIPPER ASSEMBLY 23
OPERATION NEAR ELECTRICAL LINES 24
OPERATOR’S CAB 25
182M Operator’s Cab 25
OPERATOR’S SEAT 25
OPERATOR’S SEAT ADJUSTMENT 26
BOARDING STAIRS 27
IMPORTANT NOTE
182M Electric Mining Shovel
BUCYRUS INTERNATIONAL, INC
Manual No 10798 2 August 2009
OPERATING CONTROLS 29
PRIMARY CONTROLLERS 30
LEFT CONTROLLER 30
RIGHT CONTROLLER 30
182M Joystick Machinery Motions 31
SECONDARY CONTROLS 32
LEFT CONSOLE 32
RIGHT CONSOLE 34
ALARMS 35
AIR PANEL 36
MASTER CONTROL PANEL 37
OPERATOR INTERFACE UNIT 38
OIU Flow Chart 38
Operator Interface Unit Display Panel 39
MASTERSWITCH REMOVAL OR REPLACEMENT 39
MASTERSWITCH CALIBRATION 40
CONTROLS IN THE MACHINERY HOUSE 41
Motor Control Center Layout (Front View) 42
High Voltage Cabinet (Front View) 44
DC CONTROL CABINET 46
PRE-START INSPECTION 47
MACHINE START-UP & SHUTDOWN 49
START-UP PROCEDURE 49
TRANSFER FROM DIG TO THE PROPEL MODE 51
TRANSFER FROM PROPEL TO THE DIG MODE 51
PARTIAL SHUTDOWN 52
COMPLETE SHUTDOWN 53
GROUND PREPARATION 54
MACHINE OPERATION 55
GENERAL 55
DIGGING 55
182M Operators Controls ~Digging 56
MOTION LIMITS 57
PROPEL 58
182M Operator Controls ~Propel 58
STEERING 60
PRODUCTION EFFICIENCY 61
CABLE REEL OPERATION 62
COMPONENT WEIGHTS 64
TYPICAL MACHINE SPECIFICATIONS 66
BI619850

CAT ELECTRIC ROLE SHOVEL 182M MINING SHOVEL OPERATOR MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M