Cat Electric Role Shovel 295HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

Description

Cat Electric Role Shovel 295HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Role Shovel 295HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

SN:141343
SN:141344
SN:141345

OPERATION

GENERAL INFORMATION

• This section of the manual will assist in the operation of this machine. It provides the operator with the location and explanation of the controls, instructions for machine operation and certain maneuvering techniques.
• Throughout this section and the remainder of the manual, the use of the terms “LEFT, RIGHT, FRONT and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual.
• Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgment and the alertness of the entire mining crew. Refer to Section 1 of this manual for specific safety precautions.

OPERATION NEAR ELECTRICAL LINES

DANGER: HIGH VOLTAGE! The following precautions shall be complied with whenever operating around or near electrical distribution and transmission lines.

Working in the vicinity of electrical power lines presents a very serious hazard and special precautions must be taken. For purposes of this manual we are considering the entire machine or its load, in any position, that can reach to within the minimum distance specified by local, state and federal regulations.

Safe operating practices require that you maintain the maximum possible distance from the lines and never violate the minimum clearances. Before working in the vicinity of power lines, always take the following precautions:

• Always contact the owners of the power lines or the nearest electric utility before beginning work.
•  You and the electrical utility representative must jointly determine what specific precautions must be taken to ensure safety.
• It is the responsibility of the user and the electric utility to see that necessary precautions are taken.
•  Consider all lines to be power lines and treat all power lines as energized even though it is known that the power is shut off and the line is visibly grounded.
•  Slow down the operating cycle. Reaction time may be too slow and distances may be misjudged
• Caution all ground personnel to stand clear of the machine at all times
•  Use a signal person to guide the machine into close quarters.
• The sole responsibility of the signal person is to observe the approach of the machine to the power line. The signal person must be in direct communication with the operator and the operator must pay close attention to the signals.

TABLE OF CONTENTS:

Cat Electric Role Shovel 295HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

10719_5.pdf......................................................................................  0
	10719_5-1.pdf................................................................................  0
		Page 1...................................................................................329
	10719_5-2.pdf................................................................................  0
		Page 1...................................................................................  0
		Page 2...................................................................................  0
	10719_5-14.pdf...............................................................................  0
		Page 1...................................................................................342
		Page 2...................................................................................  0
	Section_5_TOC.pdf............................................................................  0
		SECTION 5 ...............................................................................  0
		COMPRESSED AIR SYSTEMS ..................................................................  0
		INDEX ...................................................................................  0
		 COMPRESSED AIR SYSTEM SCHEMATIC ........................................................  0
		AIR COMPRESSOR SYSTEM ...................................................................  0
		AIR COMPRESSOR ..........................................................................  0
		AIR LINE FILTERS ........................................................................  0
		DE-ICER .................................................................................  0
		AIR LINE LUBRICATORS ....................................................................  0
		PRESSURE REGULATORS .....................................................................  0
		AIR FLOW CONTROL VALVES .................................................................  0
		FLOW RATE CONTROL VALVES ................................................................  0
		AIR PRESSURE SWITCHES ...................................................................  0
		HOUSE AIR FILTRIATION SYSTEM ............................................................  0
	Section_5_TOC.pdf............................................................................  0
		SECTION 5 ...............................................................................  0
		COMPRESSED AIR SYSTEMS ..................................................................  0
		INDEX ...................................................................................  0
		 COMPRESSED AIR SYSTEM SCHEMATIC ........................................................  0
		 ........................................................................................  0
		AIR COMPRESSOR SYSTEM ...................................................................  0
		 ........................................................................................  0
		 AIR COMPRESSOR .........................................................................  0
		 ........................................................................................  0
		   AIR LINE FILTERS .....................................................................  0
		 ........................................................................................  0
		  DE-ICER ...............................................................................  0
		 ........................................................................................  0
		 AIR LINE LUBRICATORS ...................................................................  0
		 ........................................................................................  0
		 PRESSURE REGULATORS ....................................................................  0
		 ........................................................................................  0
		 AIR FLOW CONTROL VALVES ................................................................  0
		 ........................................................................................  0
		   FLOW RATE CONTROL VALVES .............................................................  0
		 ........................................................................................  0
		AIR PRESSURE SWITCHES ...................................................................  0
		 ........................................................................................  0
		 HOUSE AIR FILTRIATION SYSTEM ...........................................................  0
	10719_5-2.pdf................................................................................  0
		Page 1...................................................................................  0
		Page 2...................................................................................  0
	10719_5-2.pdf................................................................................  0
		Page 1...................................................................................  0
10719_7.pdf......................................................................................  0
	Section_7_TOC.pdf............................................................................  0
		SECTION 7 ...............................................................................  0
		ELECTRICAL MAINTENANCE ..................................................................  0
		INDEX ...................................................................................  0
		 BUSHINGS  ..............................................................................  0
		    SEALS  ..............................................................................  0
		 SEALING GEAR CASES .....................................................................  0
		SEALING GEAR ECCENTRICS .................................................................  0
		  SPLINES  ..............................................................................  0
		ANTI-FRICTION BEARINGS  .................................................................  0
		 GEAR BACKLASH ..........................................................................  0
		   GEAR CONTACT PATTERN .................................................................  0
		    ECCENTRIC CARTRIDGES (HOIST MOTOR EXTENSION SHAFT ONLY) .............................  0
		                            SHRINK FIT COMPONENTS .......................................  0
		   CAPSCREW (BOLT) GRADES ...............................................................  0
		 TORQUE METHOD AND CHART ................................................................  0
		WIRE LOCKING CAPSCREWS ..................................................................  0
		  TORQUE VALUES – METRIC FASTENERS ......................................................  0
		 WIRE ROPE CARE .........................................................................  0
		       REPAIR WELDING PROCEDURES ........................................................  0
		              O-RING GUIDE ..............................................................  0
		      DECIMAL EQUIVALENTS ...............................................................  0
		  STEELFLEX COUPLINGS (FOR SWING AND PROPEL) ............................................  0
		    GEAR TYPE COUPLINGS (FOR HOIST)     .................................................  0
			 ....................................................................................  0
	Section_7_TOC.pdf............................................................................  0
		SECTION 7 ...............................................................................  0
		ELECTRICAL MAINTENANCE ..................................................................  0
		INDEX ...................................................................................  0
		 BUSHINGS  ..............................................................................  0
		    SEALS  ..............................................................................  0
		 SEALING GEAR CASES .....................................................................  0
		SEALING GEAR ECCENTRICS .................................................................  0
		  SPLINES  ..............................................................................  0
		ANTI-FRICTION BEARINGS  .................................................................  0
		 GEAR BACKLASH ..........................................................................  0
		   GEAR CONTACT PATTERN .................................................................  0
		    ECCENTRIC CARTRIDGES (HOIST MOTOR EXTENSION SHAFT ONLY) .............................  0
		                            SHRINK FIT COMPONENTS .......................................  0
		   CAPSCREW (BOLT) GRADES ...............................................................  0
		 TORQUE METHOD AND CHART ................................................................  0
		WIRE LOCKING CAPSCREWS ..................................................................  0
		  TORQUE VALUES – METRIC FASTENERS ......................................................  0
		 WIRE ROPE CARE .........................................................................  0
		       REPAIR WELDING PROCEDURES ........................................................  0
		              O-RING GUIDE ..............................................................  0
		      DECIMAL EQUIVALENTS ...............................................................  0
		  STEELFLEX COUPLINGS (FOR SWING AND PROPEL) ............................................  0
		    GEAR TYPE COUPLINGS (FOR HOIST)     .................................................  0
			 ....................................................................................  0
	7-80.pdf.....................................................................................  0
		Page 1...................................................................................434
		Page 2...................................................................................435
		Page 3...................................................................................436
	7-1.pdf......................................................................................  0
		Page 1...................................................................................  0
10719_8.pdf......................................................................................  0
	Section_8_TOC.pdf............................................................................  0
		SECTION 8 ...............................................................................  0
		PREVENTIVE MAINTENANCE ..................................................................  0
		INDEX ...................................................................................  0
		 PREVENTIVE MAINTENANCE .................................................................  0
			  Scheduled Preventive Maintenance Program ..........................................  0
			 Elements of a Maintenance Program ..................................................  0
			 TYPICAL PREVENTIVE MAINTENANCE PROGRAM .............................................  0
				Chart ...........................................................................  0
				 Inspection Routine .............................................................  0
			           OPERATOR PRE-OPERATION CHECKS ............................................  0
			  ALTERNATIVE MAINTENANCE SCHEDULE ..................................................  0
			                       PROJECTED MAINTENANCE SCHEDULE FOR REPLACEMENT OR REBUILD ....  0
			INSPECTION FORM (Example) ...........................................................  0
	8-12.pdf.....................................................................................  0
		Page 1...................................................................................450
	8-15.pdf.....................................................................................  0
		Page 1...................................................................................453

CAT ELECTRIC ROLE SHOVEL 295HD MINING SHOVEL MAINTENANCE & OPERATION MANUAL – PDF DOWNLOAD:

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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