Cat Electric Rope Shove 7495 7495 HF 495HR2HF2 Electric Rope Shovel Operators Manual – PDF DOWNLOAD

Description

Cat Electric Rope Shove 7495 7495 HF 495HR2HF2 Electric Rope Shovel Operators Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Rope Shove 7495 7495 HF 495HR2HF2 Electric Rope Shovel Operators Manual – PDF DOWNLOAD

California Proposition 65 Warning

This product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

Literature Information

• This manual should be read carefully before using this product for the first time and before performing maintenance. This manual should be stored in the product literature holder or in the product literature storage area.
• Immediately replace this manual if lost, damaged, or unreadable. This manual may contain safety information, operation instructions, transportation information, lubrication information, and maintenance information.
• Some photographs or illustrations in this publication show details or attachments that can be different from your product. Guards and covers might have been removed for illustrative purposes.
• Continuing improvement and advancement of product design might have caused changes to your product, which are not included in this publication. Whenever a question arises regarding your product, or this publication, consult your dealer for the latest available information.

Safety

The safety section, if present, lists basic safety pre- cautions. In addition, this section identifies the text and locations of safety messages used on the product. Read and understand the basic precautions listed in the safety section before operating or per- forming lubrication, maintenance, and repair on this product.

Operation

The operation section, if present, is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, controls, attachment controls, transportation, and towing information (if applicable). Photographs and illustrations guide the operator through correct procedures of checking, starting, operating, and stopping the product. Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the product and its capabilities

Product Information

The product information section, if present, may provide specification data, product intended use, product identification plate locations, and certification information.

TABLE OF CONTENTS:

Cat Electric Rope Shove 7495 7495 HF 495HR2HF2 Electric Rope Shovel Operators Manual – PDF DOWNLOAD

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OM11089-EN_body.pdf.....................................................  0
	Table of Contents...................................................  5
	Revision History....................................................  7
	Introduction........................................................  9
	1.1 About This Manual............................................... 11
		1.1.1 Purpose................................................... 11
		1.1.2 Organization.............................................. 11
		1.1.3 Terminology............................................... 12
		1.1.4 Revisions................................................. 12
		1.1.5 Precautions and Disclaimers............................... 12
		1.1.6 Contact................................................... 13
	Safety.............................................................. 15
	2.1 Safety Symbols And Signal Words................................. 17
	2.2 Warning Signs And Decals........................................ 18
	2.3 Electrical Safety Precautions................................... 19
	2.4 General Safety Precautions...................................... 20
	2.5 Operating Precautions........................................... 21
	2.6 Operation Near Electrical Power Lines........................... 22
	2.7 Fire Prevention................................................. 23
		2.7.1 Fire Extinguisher Locations............................... 23
		2.7.2 Fire Extinguishers........................................ 24
	2.8 Common Safety Features.......................................... 25
		2.8.1 Emergency Lighting........................................ 25
		2.8.2 Mine Signal............................................... 26
		2.8.3 Dual Mirrors.............................................. 27
		2.8.4 Propel Warning Lights..................................... 28
		2.8.5 Propel Back-up Alarm...................................... 29
		2.8.6 Emergency Stop Buttons.................................... 30
		2.8.7 Cameras................................................... 31
		2.8.8 Boarding Stairs........................................... 32
		2.8.9 Vertical Boarding Ladder.................................. 32
		2.8.10 Man On Ground Light...................................... 33
		2.8.11 Cable Reel............................................... 34
		2.8.12 HydraCrowd Tie-Off Anchor (Option)....................... 35
	Overview............................................................ 37
	3.1 Boarding The Machine............................................ 39
		3.1.1 Power Step – Option....................................... 40
	3.2 Operator Cab Interior........................................... 41
		3.2.1 Fire Extinguisher Location................................ 41
		3.2.2 Refrigerator.............................................. 42
		3.2.3 First Aid................................................. 43
		3.2.4 Cabinets & Storage........................................ 43
	3.3 Exiting The Cab................................................. 44
	Operator’s Station.................................................. 45
	4.1 General Information............................................. 47
		4.1.1 Seat Adjustment........................................... 48
		4.1.2 Adjustable Footrest....................................... 51
		4.1.3 Seat Belts................................................ 51
		4.1.4 Armrest & Joystick Pod Adjustments........................ 52
		4.1.5 Joystick Pod Buttons...................................... 56
		4.1.6 Operator Displays......................................... 57
		4.1.7 Display Interchangeability................................ 59
		4.1.8 Operator’s Console........................................ 60
			4.1.8.1 Emergency Stop Button............................... 61
			4.1.8.2 Window Shade Switches............................... 61
			4.1.8.3 Wiper Switches...................................... 61
			4.1.8.4 Console Dimmer Switch............................... 62
			4.1.8.5 Flood Light Switches................................ 62
			4.1.8.6 Heated Mirror Switch – Option....................... 62
			4.1.8.7 Front Ceiling Light Switch.......................... 62
			4.1.8.8 Back Ceiling Light Switch........................... 63
			4.1.8.9 Man On Ground Light Switch.......................... 63
			4.1.8.10 HVAC A/B Switch – Option........................... 63
			4.1.8.11 HVAC Digital Control Unit.......................... 63
				4.1.8.11.1 Heater....................................... 64
				4.1.8.11.2 Auto Climate Control......................... 64
				4.1.8.11.3 Air Conditioner.............................. 64
				4.1.8.11.4 Up & Down Arrows............................. 64
				4.1.8.11.5 Power........................................ 64
				4.1.8.11.6 Air Circulation Fan.......................... 65
				4.1.8.11.7 Defog........................................ 65
				4.1.8.11.8 Celsius / Fahrenheit Setting................. 65
		4.1.9 Ground Test Switch........................................ 66
		4.1.10 Stereo AM/FM Receiver/CD Player.......................... 67
		4.1.11 USB Stereo Port.......................................... 67
		4.1.12 Motorized Window Shades.................................. 68
		4.1.13 Task Lights.............................................. 69
		4.1.14 Ethernet & USB Ports..................................... 70
		4.1.15 Telephone Handset........................................ 71
		4.1.16 Swing Seat............................................... 73
		4.1.17 Video Camera Monitors.................................... 74
	Operator Controls and Displays...................................... 77
	5.1 Joysticks....................................................... 79
	5.2 Control Screens................................................. 80
	5.3 Status Screens.................................................. 81
		5.3.1 Home...................................................... 83
		5.3.2 Monitoring................................................ 83
		5.3.3 Alarms.................................................... 83
		5.3.4 Settings.................................................. 83
	5.4 Permissives..................................................... 84
		5.4.1 E-Stop.................................................... 84
		5.4.2 1 Start Within 2 Minutes.................................. 84
		5.4.3 2 Starts Within 5 Minutes................................. 85
		5.4.4 Drive Ready (No AFE Fault)................................ 85
		5.4.5 Drive Cabinet Temperature................................. 85
		5.4.6 Phase Sequence............................................ 85
		5.4.7 Auxiliary Ground Fault.................................... 85
		5.4.8 Incomplete Start-up Sequence.............................. 86
		5.4.9 Joysticks Calibrated...................................... 86
		5.4.10 Joysticks In Neutral..................................... 86
		5.4.11 Brakes................................................... 87
		5.4.12 Boarding Ladder.......................................... 87
		5.4.13 Information.............................................. 88
	Pre-start, Start-up & Shutdown...................................... 89
	6.1 Pre-start Inspections........................................... 91
	6.2 Start-up Procedure.............................................. 93
	6.3 Compressor Startup & Shutdown................................... 97
		6.3.1 Normal Shutdown........................................... 98
		6.3.2 Emergency Shutdown........................................ 98
	6.4 Normal Shutdown Procedure....................................... 99
	6.5 Emergency Shut-down.............................................100
	6.6 Restarting After An Electrical Fault............................101
	Machine Operation...................................................103
	7.1 Introduction....................................................105
		7.1.1 Operator Responsibilities.................................105
	7.2 Auto Propel - Dig Cycle.........................................106
	7.3 Manual Propel - Dig Cycle.......................................108
	7.4 Hoist Motion Control............................................110
	7.5 Swing Motion Control............................................111
	7.6 Proper Swing Motion.............................................112
	7.7 Crowd Motion Control............................................114
	7.8 Propel Motion Control...........................................116
		7.8.1 Recommended Handle Position During Propel.................117
	7.9 Steering........................................................118
	7.10 Counter-rotation Turns.........................................119
	7.11 Positioning The Machine........................................121
		7.11.1 Back-up Method...........................................121
		7.11.2 Drive-by Method..........................................122
	7.12 Machine Protections - Motion Limits............................123
		7.12.1 Hoist and Crowd Limit Systems............................123
			7.12.1.1 Setting Limits In The Hoist & Crowd System.........124
				7.12.1.1.1 Crowd Slowdown/Stop Limits - Rope Crowd......126
				7.12.1.1.2 Retract Slowdown/Stop Limits - Rope Crowd....127
				7.12.1.1.3 Crowd Slowdown/Stop Limits - HydraCrowd......128
				7.12.1.1.4 Retract Slowdown/Stop Limits - HydraCrowd....130
				7.12.1.1.5 Lower Slowdown/Stop Limits...................132
				7.12.1.1.6 Hoist Slowdown/Stop Limits...................133
	7.13 Machine Protections - Enhanced Motion Control (Option).........134
		7.13.1 Anti-Swing in the Bank...................................134
		7.13.2 Hoist Stall Prevention...................................137
		7.13.3 Rope Crowd Impact Prevention.............................141
		7.13.4 Crowd Overspeed Prevention...............................142
		7.13.5 Hoist Rope Slack Prevention/Boom Jack Minimization.......143
	7.14 Start Of The Dig Cycle.........................................145
	7.15 Engaging The Bank..............................................148
	7.16 Slope Limitations..............................................150
	7.17 Excavating Material............................................152
	7.18 Operation Checks...............................................153
	7.19 Operating Tips.................................................154
	Appendix............................................................157
	8.1 Overview........................................................161
	8.2 Hardware........................................................162
		8.2.1 Touch Screen and Keyboard.................................162
		8.2.2 File Storage..............................................163
		8.2.3 Ethernet Communication....................................163
		8.2.4 Power.....................................................163
		8.2.5 Display Configuration and Setup...........................163
		8.2.6 Opening the Display.......................................163
	8.3 Software Overview...............................................164
		8.3.1 Bootup (Power Up).........................................164
		8.3.2 Navigation, Program Control and Data Entry................164
		8.3.3 Icon Help Screen..........................................165
		8.3.4 Security..................................................166
		8.3.5 Main Menu.................................................167
			8.3.5.1 Home................................................167
			8.3.5.2 Monitoring..........................................167
			8.3.5.3 Alarms..............................................167
			8.3.5.4 Settings............................................168
		8.3.6 Permissives...............................................168
			8.3.6.1 Information.........................................168
			8.3.6.2 Home................................................169
			8.3.6.3 Home - Enhanced Motion Control (Option).............172
		8.3.7 Monitoring................................................173
			8.3.7.1 Inclination.........................................174
			8.3.7.2 Enhanced Motion Control (Option)....................176
	8.4 HydraCrowd Warm-up Sequence.....................................177
		8.4.1 Overview..................................................177
			8.4.1.1 Stage 1A:...........................................178
			8.4.1.2 Stage 1B:...........................................179
			8.4.1.3 Stage 1C:...........................................180
			8.4.1.4 Stage 2A:...........................................181
			8.4.1.5 Stage 2B:...........................................182
			8.4.1.6 Stage 2C:...........................................183
			8.4.1.7 Stage 3:............................................184
		8.4.2 Alarms & Faults...........................................184
	8.5 Settings........................................................188
		8.5.1 Setting Limits............................................189
		8.5.2 Rope Reeving & Pintle Tightening..........................190
		8.5.3 Joystick Calibration......................................191
		8.5.4 Lube Setup & Test.........................................192
		8.5.5 Motivator (Option)........................................193
		8.5.6 Hydracrowd Maintenance....................................194
		8.5.7 HydraCrowd Hose Flushing..................................195
		8.5.8 HydraCrowd Pump Trending..................................196
		8.5.9 Operator Display (HMI) Setup..............................197
		8.5.10 Security Settings........................................198
	8.6 Permissives.....................................................199
		8.6.1 E-Stop....................................................199
		8.6.2 1 Start within 2 Minutes..................................199
		8.6.3 2 Starts within 5 Minutes.................................200
		8.6.4 Drive Ready (No AFE Fault)................................200
		8.6.5 Drive Cabinet Temperature.................................200
		8.6.6 Phase Sequence............................................200
		8.6.7 Auxiliary Ground Fault....................................200
		8.6.8 Incomplete Start-up Sequence..............................200
		8.6.9 Joysticks Calibrated......................................200
		8.6.10 Joysticks in Neutral.....................................200
		8.6.11 Brakes...................................................201
		8.6.12 Boarding Ladder..........................................201

CAT ELECTRIC ROPE SHOVE 7495 7495 HF 495HR2HF2 ELECTRIC ROPE SHOVEL OPERATORS MANUAL – PDF DOWNLOAD:

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