Cat Electric Rope Shovel 182M Siemens Three-phase motor SCP Bucyrus Operating Instructions Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Electric Rope Shovel 182M Siemens Three-phase motor SCP Bucyrus Operating instructions Manual – PDF DOWNLOAD
General
Danger
Parts of electrical machines rotate during operation and certain exposed parts of these machines conduct dangerous voltages. Unauthorized removal of the cover plates, improper handling of these machines, incorrect operation, or inadequate maintenance can result in serious injury or property damage.
he persons responsible for safety must therefore guarantee that:
- Only appropriately qualified personnel may work on this equipment.
- This personnel always have at their disposal, among other things, these Operating Instructions and all other product documentation supplied which is relevant to the task they are carrying out; they must also be obliged to observe the measures specified in these documents consistently.
- All work by unqualified personnel on this equipment or in its vicinity is prohibited.
WARNING
However, observance of other notes on transport, assembly, operation, and maintenance,as well as the technical data (in these Operating Instructions, in the product documentation, and on the unit itself) is equally indispensable to avoid malfunctions which could cause serious injury or substantial property damage directly or indirectly.
Note
Regulations which prohibit the deployment of unqualified personnel, e.g. BGV A2, DIN VDE 0105, and IEC 364, exist for work on electrical power installations.
General safety procedures
The machines described here are components of vehicles for industrial applications. They are designed in accordance with the generally accepted rules of sound engineering practice.
Danger
Due to their functional characteristics and their field of application, these machines can cause serious injury or substantial property damage if incorrectly operated, inadequately maintained, or tampered with by unauthorized or unqualified personnel
WARNING
It is mandatory that all tasks relating to transport, assembly, dismantling, maintenance, and repairs be carried out by qualified personnel or supervised by responsible skilled technicians.
C lose attention must be paid to the following:
• The technical data and information regarding permitted use (assembly, connection, environmental, and operating conditions) which can be found in a number of places, including the catalog, the order documents, these Operating Instructions, the nameplate, and the other product documentation,
• The general installation and safety regulations applicable to work on electrical power installations (e.g. DIN VDE),
• Local, plant-specific regulations and requirements, • Correct use of tools and lifting and handling equipment,
• Use of personal protective gear (e.g. safety boots, goggles etc.),
• The obligation imposed in VBG 4, Articles 7 and 8, of the German accident prevention regulations as well as in Article 14 of the German law on hazardous substances (GefStoffV) (or equivalent national regulations) on the persons responsible for instructing employees in safety matters with regard to the safe use of substances that could pose a hazard to health or the environment (e.g. in the case of cleaning agents, lubricants, adhesives, paints etc.).
- Details of specific products can be found in the respective “material safety data sheet” issued by the manufacturer of the product. The information in these Operating Instructions does not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation, or maintenance.
- The instructions therefore basically contain only the information required by qualified personnel (see above) who are using the equipment for its intended purpose as a motor. Any confusion in these matters, especially if due to a lack of detailed product-specific information, must be clarified by your regional SIEMENS distributor. In this case, please always specify the motor type and serial number
TABLE OF CONTENTS:
Cat Electric Rope Shovel 182M Siemens Three-phase motor SCP Bucyrus Operating instructions Manual – PDF DOWNLOAD
1 General............................................................. 7 1.1 General safety procedures..................................... 7 2 Transport, storage.................................................. 9 2.1 Transport..................................................... 9 2.1.1 Suspending the drive.................................... 9 2.1.1.1 Suspending the motor horizontally................. 9 2.1.1.2 Suspending the motor vertically...................11 2.1.2 Transporting the motor..................................12 2.2 Storage.......................................................13 2.2.1 General storage regulations.............................13 2.2.2 Storage regulations for new motors......................13 2.2.3 Storage regulations for used motors.....................14 2.3 Notes on environmental protection, recycling, and disposal....15 3 Motor...............................................................17 3.1 Motor applications............................................17 3.1.1 Swing...................................................17 3.1.2 Crowd / propel..........................................18 3.2 General.......................................................18 3.3 Stator design.................................................18 3.4 Rotor design..................................................19 3.5 Attached accessories..........................................19 4 Installation........................................................20 4.1 Safety information............................................20 4.2 Motor installation............................................20 4.2.1 Transportation locks....................................20 4.2.2 Tests...................................................21 4.2.3 Assembly conditions and instructions....................21 4.2.4 Connecting the motor and sensor cables..................22 4.3 Commissioning.................................................24 5 Operation...........................................................25 5.1 Safety information............................................25 5.2 Monitoring of operation.......................................25 6 Maintenance.........................................................26 6.1 Safety information............................................27 6.2 Maintenance intervals.........................................27 6.3 Maintenance work on the installed motor.......................29 6.3.1 Inspecting for external damage..........................29 6.3.2 Checking the connections................................29 6.3.3 Regreasing the bearings.................................29 6.3.4 Cleaning the outside of the motor.......................30 6.4 Removal from service and dismantling..........................32 6.4.1 Removal from service....................................32 6.4.2 Dismantling the motor from the vehicle..................32 6.4.3 Testing the electrical characteristics..................33 6.4.3.1 Test the winding resistances......................33 6.4.3.2 Testing the insulation ...........................34 6.5 Repair work...................................................36 6.5.1 Spare parts.............................................37 7 Appendix............................................................38 7.1 Parts list....................................................38 7.2 Appendix A1, List of consumables..............................39 7.2.1 H1 Chemical cleaning agents............................39 7.2.2 H3 Lubricants..........................................40 7.2.3 H6 Locking agents for connecting elements..............40 7.3 Appendix B1, Cross-section / details..........................41 7.4 Fault table...................................................45 7.5 Appendix Z1, Revision table...................................49
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