Cat Electric Rope Shovel 495HF Mining Shovel Maintenance and Operation Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Electric Rope Shovel 495HF Mining Shovel Maintenance and Operation Manual – PDF DOWNLOAD
SN: 141243
Introduction
GENERAL INFORMATION
- This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
- Throughout this section, and the remainder of this manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
- THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied for this purpose.
- Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:
Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000
It is the policy of Bucyrus International, Inc. to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines
SAFETY
- The safety alert symbols displayed here and throughout this manual are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
- Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If it is impossible to safely perform any of the enclosed maintenance and operational procedures, contact your regional Bucyrus service representative or the factory.
- The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.
TABLE OF CONTENTS:
Cat Electric Rope Shovel 495HF Mining Shovel Maintenance and Operation Manual – PDF DOWNLOAD
GENERAL INFORMATION 3
SAFETY 4
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 5
BALLAST BOX SUPPORT 5
SWINGING RESTRAINT 6
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
WARNING SIGNS AND DECALS 12
Stored Energy Decals 13
MACHINE OVERVIEW 14
Nomenclature 14
LOWER WORKS 15
Truck Frame and Crawlers 15
CRAWLERS 16
Right Crawler Assembly (Left Opposite) 16
TRUCK FRAME 17
SWING RACK 18
Swing Rack and Roller Circle 18
ROLLER CIRCLE 19
Roller Circle Assembly 19
PROPEL MACHINERY 20
COLLECTOR RINGS 21
ROTATING DECK 21
REVOLVING FRAME 22
CENTER PINTLE 22
DECK EXTENSIONS 23
Deck Extensions and Ballast Box 23
BALLAST BOX 23
MACHINERY HOUSE 23
BOARDING STAIRS 24
VERTICAL BOARDING LADDER 25
A-FRAME 26
A- Frame and Front End Support Components 26
HOIST MACHINERY 27
Hoist Machinery – Plan View 27
SWING MACHINERY 28
Swing Machinery Components 28
CROWD MACHINERY 29
Crowd Machinery Components 29
EM020281
495HF Electric Mining Shovel
Bucyrus International, Inc
Manual No 10631 1 – 2 July 2008
495HF COLOR DECK PLAN ( foldout )
OPERATOR’S CAB 30
COMPRESSED AIR SYSTEM 31
AUTOMATIC LUBRICATION SYSTEM 31
Lubrication Room 32
LUBE RESERVOIR FILL / OVERFLOW PLUMBING 33
Lube Reservoir Fill / Overflow Plumbing 33
FRONT END EQUIPMENT 34
SUSPENSION STRANDS 34
BOOM 35
Boom Assembly 35
RUNNING ROPES 36
Ropes – General Arrangement 36
SADDLE BLOCK 37
DIPPER HANDLE 37
DIPPER 38
Dipper Assembly 38
PADLOCKS 39
Left and Right Padlocks 39
DIPPER TRIP 40
Dipper Trip Motor and Dipper Trip Sheave 40
TYPICAL MACHINE SPECIFICATIONS 41
GENERAL ESTIMATED COMPONENT WEIGHTS 43
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.M