Cat 495HR Electric Rope Shovel Operation & Maintenance Manual PDF

Description

Cat Electric Rope Shovel 495HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Rope Shovel 495HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

Introduction

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner
• . It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.

THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it.

• All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.

Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin 53172-0500, USA
Telephone (414)-768-4000 Fax: (414) 768-4210

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to it’s machines at any time.
• This will be without incurred obligation to install such changes on machines sold previously. Due to this ongoing program of product research and development, some procedures, specifications and parts may be altered in a constant effort to improve our machines.

TABLE OF CONTENTS:

Cat Electric Rope Shovel 495HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

GENERAL INFORMATION 3
SAFETY 4
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 5
BALLAST BOX SUPPORT 5
SWINGING RESTRAINT 6
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
WARNING SIGNS AND DECALS 12
Stored Energy Decals 13
MACHINE OVERVIEW 14
Nomenclature 14
LOWER WORKS 15
Truck Frame and Crawlers 15
CRAWLERS 16
Right Crawler Assembly (Left Opposite) 16
TRUCK FRAME 17
SWING RACK 18
Swing Rack and Roller Circle 18
ROLLER CIRCLE 19
Roller Circle Assembly 19
PROPEL MACHINERY 20
COLLECTOR RINGS 21
ROTATING DECK 21
REVOLVING FRAME 22
CENTER PINTLE 22
DECK EXTENSIONS 23
Deck Extensions and Ballast Box 23
BALLAST BOX 23
MACHINERY HOUSE 23
BOARDING STAIRS 24
A-FRAME 25
A- Frame and Front End Support Components 25
HOIST MACHINERY 26
Hoist Machinery – Plan View 26
SWING MACHINERY 27
Swing Machinery Components 27
EM018961
495HR Electric Mining Shovel
Bucyrus International, Inc
Manual No 10561 1 – 2 Mar 2008
495HF COLOR DECK PLAN ( foldout )
CROWD MACHINERY 28
Crowd Machinery Components 28
OPERATOR’S CAB 29
COMPRESSED AIR SYSTEM 30
AUTOMATIC LUBRICATION SYSTEM 30
Lubrication Room 31
LUBE RESERVOIR FILL / OVERFLOW PLUMBING 32
Lube Reservoir Fill / Overflow Plumbing 32
FRONT END EQUIPMENT 33
SUSPENSION STRANDS 33
BOOM 34
Boom Assembly 34
RUNNING ROPES 35
Ropes – General Arrangement 35
SADDLE BLOCK 36
DIPPER HANDLE 36
DIPPER 37
Dipper Assembly 37
PADLOCKS 38
Left and Right Padlocks 38
DIPPER TRIP 39
Dipper Trip Motor and Dipper Trip Sheave 39
TYPICAL MACHINE SPECIFICATIONS 40
GENERAL ESTIMATED COMPONENT WEIGHTS 42

CAT ELECTRIC ROPE SHOVEL 495HR MINING SHOVEL MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M