Cat Face Haulage Continuous Haulage System Operation and Maintenance Manual BI016242 – PDF DOWNLOAD

Description

Cat Face Haulage Continuous Haulage System Operation and Maintenance Manual BI016242 – PDF DOWNLOAD

FILE DETAILS:

Cat Face Haulage Continuous Haulage System Operation and Maintenance Manual BI016242 – PDF DOWNLOAD

Language : English
Pages :238
Downloadable : Yes
File Type : PDF

DESCRIPTION:

TABLE OF CONTENTS:

Cat Face Haulage Continuous Haulage System Operation and Maintenance Manual BI016242 – PDF DOWNLOAD

Table of contents
1 About this manual
About this manual 13
Before starting to work 13
Who is this operating manual intended for? 13
What is the purpose of this operating manual? 14
Characters and symbols 15
2 Your safety
Your safety 23
Personnel 24
Operation 24
Installation and repair 24
Operating conditions 25
Intended use 25
Unauthorized use 25
Safety instructions 27
General rules: 27
Storage and transport 28
Pre-start inspection 29
Installation and start-up 29
Operation 29
Maintenance and repair 210
Overview of the safety instructions 215
Chapter 3: Storage and transport 215
Chapter 4: Installation 215
Chapter 5: Operation 216
Chapter 6: Technical data 223
3 Storage and transport
Storage and transport 33
Storage 33
Storage of the equipment 33
Transport 34
Dimensions and weights 34
Before transport 35
4 Installation
Installation 43
Points to observe prior to installation 43
Who is allowed to carry out installation 43
Which tools are required for installation 43
Notes on installation 44
Pre-installation check list 45
Safety features 46
Overview of the continuous haulage system 48
5 Operation
Operation 53
How to operate the continuous haulage system 53
Controls and indicators 54
CST and radio remote 54
IR remote 59
Displays 511
Operating procedure 520
Checklist 520
Operating procedures 522
Designating MBC identifications 522
Radio remote unique identification 523
Starting the pump motor 524
Starting the conveyors (automatic mode) 525
Starting the conveyors (individual mode) 526
Jogging the conveyors 527
Tramming 528
Stopping the pump 529
Pump motor reset 530
Continuous haulage system maintenance instructions 531
Important notes 531
Before maintenance 531
Lubricants 533
MBC lubrication instructions 534
Central lubrication system 534
Specific lubrication procedures 537
Every 8 hours 537
Daily 539
Every week 540
After first 50 hours of service 542
Every 2 weeks 543
Every month 546
Every 3 months 549
Every 6 months 550
As required 551
PIG lubrication instructions 552
Specific lubrication procedures (PIG) 553
Daily 553
Every week 554
Every 30 hours 555
Every 3 to 6 months 556
Every 6 months 557
RFM tail dolly lubrication instructions 558
Specific lubrication procedures (RFM tail dolly) 559
Every 8 hours 559
Every 24 hours 559
RFM pulley support section lubrication instructions 560
Specific lubrication procedures 561
Every 8 hours 561
Every 6 months 561
Intermediate RFM section lubrication instructions 562
Specific lubrication procedures 563
Every 6 months 563
MBC inspection 564
MBC wear part inspections 565
MBC Fire suppression inspection 565
MBC Fire suppression recharge 567
PIG inspection 570
PIG wear part inspections 570
RFM inspection 571
Adjustment procedures 573
Mobile bridge carrier 573
Conveyor chain 573
Crawler track 575
Piggyback bridge conveyor – conveyor chain 577
Replacement of parts
Mobile bridge carrier (MBC) 579
Conveyor drive 579
Drive shaft 580
Removal 581
Installation 584
Drive shaft sprocket 588
Removal 589
Installation 589
Field replacement 590
Conveyor drive module 592
Removal 593
Installation 594
Disassembly 595
Assembly 596
Tail shaft 598
Removal 599
Installation 599
Disassembly 5101
Assembly 5102
Conveyor chain 5103
Conveyor chain section assembly5104
Removal5105
Installation5106
Crawler track 5108
Removal5109
Assembly 5109
Installation5110
Crawler drive module 5111
Disassembly 5112
Assembly 5113
Crawler take-up and idler 5114
Removal5115
Installation5116
Piggyback bridge conveyor (PIG) 5117
Conveyor drive 5117
Drive shaft 5118
Removal 5119
Installation 5121
Drive shaft sprockets 5124
Removal 5125
Installation 5125
Field replacement 5126
Conveyor drive module 5127
Removal 5128
Installation 5129
Disassembly 5131
Assembly 5131
Tail shaft 5133
Removal 5134
Installation 5134
Disassembly 5135
Assembly 5136
Conveyor chain 5138
Assembly 5139
Removal 5140
Installation 5141
Mobile bridge carrier (MBC) 5143
Hydraulic components (MBC) 5143
Tram hydrostatic pump 5145
Disassembly 5146
Assembly 5147
Tram motor 5148
Removal 5148
Installation 5148
Conveyor lift cylinders (inby and outby) 5149
Removal 5149
Installation 5150
Canopy cylinder 5151
Removal 5151
Installation 5151
Troubleshooting procedures 5153
Hydraulic system (general) 5154
Hydraulic cylinders 5156
Hydraulic pump 5157
Valves 5160
Error codes 5161
Communication faults 5162
Fault log codes 5162
Real time codes 5165
6 Technical data
Technical data 63
Components of the continuous haulage system 63
Mobile Bridge Carrier (MBC) 63
Piggyback Bridge Conveyor (PBC) 64
Piggyback Bridge Conveyor (PBC— liquid cooled) 65
MBC dolly 65
RFM pulley section 65
RFM intermediate section 65
Tail dolly 65
Tightening torques 67
Permissible media 613
Lubrication fluids and greases 613
7 For your information
For your information 73
Our service 73
Service address 73
Rebuild facility address 74

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