Cat FB110 Feeder Breaker Operation & Maintenance Manual SN 54-2185 & 54-2193 – PDF DOWNLOAD

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Cat FB110 Feeder Breaker Operation & Maintenance Manual SN 54-2185 & 54-2193 – PDF DOWNLOAD

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DESCRIPTION:

Cat FB110 Feeder Breaker Operation & Maintenance Manual SN 54-2185 & 54-2193 – PDF DOWNLOAD

Serial Number 54-2185 & 54-2193

This manual is intended to provide GENERAL product information. The illustrations, descriptions, and procedures contained in this publication apply only to THIS machine. Caterpillar reserves the right to revise models and designs without prior notice.

• This machine was manufactured under the guidelines, procedures, and requirements of the appropriate government regulatory agencies. At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies.
• Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contrary to Caterpillar’s instructions, may invalidate these approvals and render this unit unsafe to operate.

About this manual :

This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Before starting to work
applicable operating manual : Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.
machine type :

This operating manual is intended for:
Model FB110 Feeder Breaker
Serial No. 54-2185, 54-2193

and is only permitted to be used for this equipment.
new operation manual :
The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation. Send for a new operation manual immediately if the present manual is no longer complete or has become illegible.

TABLE OF CONTENTS:

Cat FB110 Feeder Breaker Operation & Maintenance Manual SN 54-2185 & 54-2193 – PDF DOWNLOAD

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 9
Installation and start-up 2 9
Operation 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Towing the feeder breaker 4 10
FB110 Feeder Breaker
BI016382
5 Operation
Operation 5 3
How to operate the feeder breaker 5 3
Who is allowed to operate the feeder breaker 5 3
When can conveying be started? 5 3
Controls and indicators 5 4
Operating procedures 5 19
“AUTO”starting procedure 5 19
“MANUAL”starting procedure 5 20
Shutdown procedure 5 21
Tramming 5 22
Conveyor 5 23
Electrical system 5 27
Hydraulic system 5 39
Mechanical assemblies 5 45
Crawler assembly (s) 5 45
Conveyor chain 5 46
Head shaft 5 47
Conveyor power unit 5 48
Tail shaft 5 48
Breaker and breaker power unit assembly 5 49
Tailpiece assembly 5 52
Instructions on the maintenance of the feeder 5 53
Important notes 5 53
Before maintenance 5 53
Lubrication and inspection 5 55
Specific lubrication and maintenance procedures 5 59
Every 8 hours of operation 5 59
Weekly 5 67
Monthly 5 71
Every 1000 hours 5 74
Every 6 months 5 77
Inspection 5 79
Inspection of wear parts 5 80
Inspection of the fire suppression system 5 81
Recharge of the fire suppression system 5 83
Instructions on the adjustment procedures 5 85
Conveyor chain adjustment 5 85
Crawler track adjustment 5 87
Under speed sensor calibration 5 89
Main pump 5 91
Margin pressure 5 91
Pressure compensator 5 91
Main relief 5 93
Pressure limiter 5 94
A6474X338 REV 3
BI016382
Instructions on the replacement of wear parts 5 95
Head shaft 5 95
Head shaft sprockets 5 99
Tail shaft 5 102
Conveyor chain 5 108
Crawler track 5 111
Crawler assembly 5 114
Breaker shaft and breaker power unit 5 123
Conveyor power unit 5 148
Breaker bit removal 5 156
Tailpiece installation 5 157
Roof cylinder 5 161
Foot cylinder 5 163
Tilt cylinder 5 165
Lift cylinder 5 167
Tailpiece tilt cylinder 5 169
Tailpiece steering cylinder 5 171
Troubleshooting 5 173
6 Technical data
Technical data 6 3
Components of the feeder breaker 6 3
Tightening torques 6 7
Permissible data 6 9
Lubrication fluids and greases 6 9
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

CAT FB110 FEEDER BREAKER OPERATION & MAINTENANCE MANUAL SN 54-2185 & 54-2193 – PDF DOWNLOAD:

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