Cat Feeder Break FBL 40 -DBT Diesel Shield Hauler Service Manual – PDF DOWNLOAD

Description

Cat Feeder Break FBL 40 -DBT Diesel Shield Hauler Service Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Feeder Break FBL 40 -DBT Diesel Shield Hauler Service Manual – PDF DOWNLOAD

INTRODUTION

• The operation of heavy mining equipment can be hazardous. To ensure safe operation, operators and personnel must be alert, competent, correctly trained, tested and licensed in the principles, capabilities and correct operating and isolation procedures of the equipment.
• This manual is designed to provide the FBL-40 Shield Hauler Operator with the proper information regarding the equipment’s instrumentation, operating controls and safe working procedures. All operators of this machine must be conversant with the information contained within this manual before operating the machine.
• To ensure safe and efficient operation, the FBL-40 Shield Hauler must be adequately maintained by the operators and service personnel. To achieve this, the Operator’s pre-start inspection procedure contained in section 5 of the Operators manual must be performed.
• Any abnormalities should be reported immediately to maintenance personnel to avoid costly machine repairs, production down time and unsafe operation of the machine.

DESCRIPTION:

• The FBL-40 is a 55,000 kg Shield Hauler. This allows it to be used for carrying Longwall shields throughout the mine, which includes carrying heavy loads, materials and supplies.

• The motive force is provided by a 195 kW Caterpillar 3216 six cylinder turbo charged 4 Stroke inline 6 Cylinder FLAMEPROOF diesel engine package. Flame proofing of the system includes a “dry” exhaust conditioning system complete with exhaust and intake flame traps. The start system is pneumatic and the safety system 1s an intrinsically safe electronic monitoring system. The engine power output is connected to the constant 4 wheel drive system via a drive coupling through a Dana-Spicer 36000 model 4 speed bi-directional power shift transmission to Dana-Spicer 21D heavy duty axles.

• The FBL-40 utilises a dry exhaust system complete with a replaceable particulate filter and a catalysed exhaust post treatment purifier A removeable flame-trap for ease of cleaning is fitted on the out-let of the exhaust filter housing.

TABLE OF CONTENTS:

Cat Feeder Break FBL 40 -DBT Diesel Shield Hauler Service Manual – PDF DOWNLOAD

General Arrangements – FBL-40 ………………………….. .4
FBL-40 General Arrangement ………………………………….. .4
FBL-40
General Specifications …………………………………………… 11
Capacities …………………………………………………………. 11
Weight …………………………………………………………….. 11
Engine ……………………………………………………………… 11
Engine Speeds …………………………………………………….. 11
Stall Speeds ……………………………………………………….. 11
Fuel Consumption ………………………………………………… 11
1.2.9 Start System ………………………………………………………. 11
1.2.10 Intake System …………………………………………………….. 11
1.2.11 Exhaust System …………………………………………………… 11
Transmission ……………………………………………………… 11
Torque Converter ………………………………………………… 11
Axles ………………………………………………………………. 11
Wheels …………………………………………………………….. 11
Tyres – Standard ………………………………………………….. 11
Tyres – Optional -1 ……………………………………………….. ll
Hydraulic Systems ……………………………………………….. 12
Hydraulic Filtration ………………………………………………. 12
Main Hydraulic pump …………………………………………… 12
Steering/ Brake pump ……………………………………………. 12
Steering system ………………………………………………….. 12
DBT FBL-40 JJNCHENG I SJHE UNDERGROUND MINE SERVICE MANUAL
1.2 General Specifications cont’d
1.2.23 Accumulator steering ……………………………………………. 12
1.2.24 Accumulator brakes ……………………………………………. 12
1.2.25 Lift system ………………………………………………………… 12
1.2.26 Cylinder reliefs …………………………………………………… 12
1.2.27 Cylinders
1.2.28 Service brake hydraulic system ………………………………… 12
1.2.29 Steering …………………………………………………………… 12
1.2.30 Service brake …………………………………………………….. 12
Park & Emergency brake ……………………………………….. 12
Articulation ………………………………………………………. 12
Oscillation ………………………………………………………… 12
Seating ……………………………………………………………. 12
Canopy …………………………………………………………… 12
Electrical System ………………………………………………… 12
Lights ……………………………………………………………… 12
Alternator ………………………………………………………… 13
Pneumatic System ……………………………………………….. 13
1.2.40 Service Capacities ……………………………………………….. 13
l j 1.2.41 _ Vehicle Speeds …………………………………………………… 13
1.2.42 Tractive Effort …………………………………………………… 13
JINCHENG I SIHE UNDERGROUND MINE SERVICE MANUAL
Lubrication and Fuel Specifications 14
General …………………………………………………………….. 14
Fuels ……………………………………………………………….. 14
Fuel Specification Table ………………………………………….. 14
Fuel Additives …………………………………………………….. 15
Diesel Fuel Relevant Information ………………………………… 16
Engine Oil …………………………………………………………. 17
Torque Converter/ Transmission Fluid ………………………… 17
Hydraulic oil ………………………………………………………. 17
Gear Oil ……………………………………………………………. 18
Multi Purpose Grease …………………………………………….. 18
Fluid Specification Table …………………………………………. 18
Grease Point Reference Drawing ………………………………… 19
Section I
DBT FBL-40 JINCHENG I SIHE UNDERGROUND MINE SERVICE MANUAL
1.4 Machine Isolation ……………………………………………………. 20
1.4.1 Engine ……………………………………………………………… 20
1.4.2 Pneumatics ………………………•……………………………….. 22
1.4.3 Hydraulics ………………………………………………………•… 23
1.4.4 Engine Coolant ……………………………………………………. 23
1.4.5 Heat Exchanger coolant …………………………………………… 24
Electrical …………………………………………………………… 24
Fitting and Removal of Steering Lock …………………………… 25
Securing the Lift Arm …………………………………………….. 26
1.5 General Safety and Precautions …………………………….. 27
General ……………………………………………………………… 27
Packing and Supporting the Machine …………………………… 29
1.6 Recommended Bolt Torque ………………………………… 31-32
1. 7 Preventative Maintenance Schedule ……………………… 33
j 15-4-2004
1. 7 .1 Daily Service …………………………………………………… 33-35
17.2 Every 125 Service hours …………………..•…………………. 36-37
1. 7 .3 Every 250 Service Hours ……………………………………… 38-39
1.7.4 Every 1000 Service Hours …………………………………… .40-41
1. 7.5 Every 2,000 Service Hours …………………………………… .42-43
Every 3,000 Service Hours ……………………………………•… 44
Every 4,000 Service Hours ………………………………………. .45
Every 5,000 Service Hours ……………………………….•…….. .45
Every 6,000 Service Hours ……………………………………… .45

CAT FEEDER BREAK FBL 40 -DBT DIESEL SHIELD HAULER SERVICE MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.M