Cat Feeder Breaker 7SFBH-56 Operation And Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Feeder Breaker 7SFBH-56 Operation And Maintenance Manual – PDF DOWNLOAD
- This manual is intended to provide GENERAL product information for the Model FSFBH-56 Feeder Breaker. The illustrations, descriptions and procedures contained in this publication apply only to this unit. DBT America reserves the right to revise models and designs without prior notice.
- This Feeder Breaker was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U.S. regulatory agency standards. At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies.
- Any change to the design or structure of this unit, without the consent of DBT America, and these regulatory agencies, or any repair or replacement of parts contrary to DBT America’s instructions, may invalidate these approvals and render this unit unsafe to operate. Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this system.
- While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your DBT America Service Representative immediately.
- This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended.
- This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability
TABLE OF CONTENTS:
Cat Feeder Breaker 7SFBH-56 Operation And Maintenance Manual – PDF DOWNLOAD
Table of contents
1. About this manual
About this manual …………………………………………………………….1.3
Before starting to work ……………………………………………………1.3
Who is this operating manual intended for?……………………….1.3
What is the purpose of this operating manual?…………………..1.4
Characters and symbols used………………………………………….1.5
2. Your safety
Your safety……………………………………………………………………….2.3
Personnel ……………………………………………………………………..2.4
Operation………………………………………………………………………2.4
Installation and repair ……………………………………………………..2.4
Operating conditions ………………………………………………………2.5
Intended use………………………………………………………………….2.5
Unauthorized use …………………………………………………………..2.5
Safety instructions ………………………………………………………….2.7
General rules:………………………………………………………………..2.7
Storage and transport …………………………………………………….2.8
Installation and start-up…………………………………………………..2.8
Operation………………………………………………………………………2.9
Maintenance and repair ………………………………………………….2.9
Overview of the safety instructions …………………………………2.15
3. Storage and transport
Storage and transport ……………………………………………………….3.3
Storage…………………………………………………………………………3.3
Storage of the machine and spare parts……………………………3.3
Transport ………………………………………………………………………3.4
Load units; dimensions and weights …………………………………3.4
Before transport……………………………………………………………..3.5
4. Installation
Installation………………………………………………………………………..4.3
Points to observe prior to installation ………………………………..4.3
Who is allowed to carry out installation?……………………………4.3
Which tools are required for installation?…………………………..4.3
Notes on installation……………………………………………………….4.4
Pre-installation check list…………………………………………………4.5
Model 7SFBH-56 Feeder Breaker
Safety features……………………………………………………………… 4.6
Overview of the feeder breaker ………………………………………. 4.9
Operation ………………………………………………………………………… 5.3
How to operate the feeder breaker………………………………….. 5.3
Who is allowed to operate the feeder breaker?…………………. 5.3
When can conveying be started? ……………………………………. 5.3
Controls and indicators ………………………………………………….. 5.4
Operator’s station …………………………………………………………. 5.4
Conveyor……………………………………………………………………… 5.9
Fire suppression …………………………………………………………… 5.9
Daily starting procedure……………………………………………….. 5.11
Shut down procedure…………………………………………………… 5.12
Electrical system…………………………………………………………. 5.13
Starter box …………………………………………………………………. 5.13
Electrical components………………………………………………….. 5.15
Hydraulic system ………………………………………………………… 5.17
Hydraulic components …………………………………………………. 5.17
Mechanical assemblies………………………………………………… 5.21
Breaker assembly ……………………………………………………….. 5.21
Tail shaft ……………………………………………………………………. 5.22
Conveyor chain…………………………………………………………… 5.23
Grease take-up …………………………………………………………… 5.24
Head shaft………………………………………………………………….. 5.25
Breaker power unit………………………………………………………. 5.26
Instructions on the maintenance of the feeder breaker …….. 5.27
Important notes…………………………………………………………… 5.27
Before maintenance…………………………………………………….. 5.27
Lubrication and inspection……………………………………………. 5.29
Instructions on the adjustment procedures……………………… 5.47
Conveyor chain…………………………………………………………… 5.47
Breaker drive chain……………………………………………………… 5.49
Breaker assembly adjustment ………………………………………. 5.51
Instructions on the replacement of wear parts…………………. 5.53
Head shaft………………………………………………………………….. 5.53
Head shaft sprockets …………………………………………………… 5.56
Tail shaft ……………………………………………………………………. 5.58
Conveyor chain…………………………………………………………… 5.63
Breaker assembly ……………………………………………………….. 5.67
Breaker drive chain……………………………………………………… 5.76
Breaker power unit………………………………………………………. 5.78
Technical data…………………………………………………………………..6.3
Components of the feeder breaker …………………………………..6.3
Technical data sheet ………………………………………………………6.3
Tightening torques………………………………………………………….6.5
Permissible media………………………………………………………..6.11
Lubrication fluids and greases ……………………………………….6.11
7. For your information
For your information …………………………………………………………7.3
Our service ……………………………………………………………………7.3
Service address……………………………………………………………..7.3
Rebuild facility address …………………………………………………..7.4
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