CAT Gearbox P-30 CST Operating Manual – PDF DOWNLOAD
$26.95
CAT Gearbox P-30 CST Operating Manual – PDF DOWNLOAD
Doc. No.: 1946 023 000 BA 00
Description
CAT Gearbox P-30 CST Operating Manual – PDF DOWNLOAD
FILE DETAILS:
CAT Gearbox P-30 CST Operating Manual – PDF DOWNLOAD
Language : English
Pages :102
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Gearbox P-30 CST Operating Manual – PDF DOWNLOAD
Doc. No.: 1946 023 000 BA 00
About this manual
This chapter contains important information that makes it easier for
you to use this manual. You will also find information about the
structure of the manual and the characters and symbols used in it.
manual
at hand can result in a safety hazard for yourself and others.
Ensure that the data on the gearbox agrees with the data given in
the operating manual.
Gearbox P-30 CST
ID No.: 1946 023 000 00 00
It must only be used for gearboxes of this type.
This includes persons who:
- are in charge of transport,
- prepare the rise heading,
- perform assembly / disassembly work,
- operate the shields,
- correct malfunctions,
- perform daily routine work on the face,
- monitor / look after the hydraulic system,
- perform maintenance work,
- perform repair work;
- supervisory personnel who
– initiate and /or
– supervise
the activities just indicate
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Gearbox P-30 CST Operating Manual – PDF DOWNLOAD
Contents
1 About this manual
Before starting work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Installation and repair 2 3
Operating conditions 2 4
Intended use 2 4
Unauthorized use 2 4
Ambient conditions 2 4
Prerequisites for operation 2 5
Safety instructions 2 6
3 Storage and transport
Storage 3 3
Storage of the equipment 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
Transport plan for P-30 CST gearbox 3 5
4 Installation
Installing the gearbox 4 3
Cooling water supply 4 4
Drive connection 4 4
Electric motor 4 6
How to put the gearbox into service 4 7
Before start-up 4 7
Start-up 4 10
Test run 4 10
Dismantling and removing equipment 4 11
Important instructions for dismantling 4 11
5 Operation
Maintenance of the gearbox 5 3
Checking screw connections 5 3
Checking the oil level 5 3
Bucyrus DBT Europe GmbH, Lünen 2008
Gearbox P-30 CST
Changing the oil 5 4
Maintaining the filter 5 5
Maintaining the hydraulic system 5 6
Checking gearbox bearings 5 6
Cleaning the gearbox casing 5 6
How to replace defective components 5 7
Replacing the high pressure filter 5 8
Servo valve 5 10
Pressure sensor PDS 100 5 11
Input speed sensor 5 11
Temperature sensor PT 100 5 13
Output speed sensor 5 13
Gearbox in emergency operation mode 5 15
Emergency operation with internal pressure pump 5 15
Emergency operation with hand pump 5 17
Hand pump 5 18
How to operate the hand pump 5 18
Emergency operation 5 19
Chain tensioning 5 19
Taking oil samples 5 19
Troubleshooting 5 20
Hydraulic system troubleshooting 5 20
Gearbox troubleshooting 5 21
6 Technical data
Technical data sheet 6 3
Main dimensions and connections 6 4
Performance data 6 7
Input speed n1 = 1480 min-1, 50 Hz 6 7
Input speed n1 = 1780 min-1, 60 Hz 6 8
Technical description 6 9
Description of the P-30 CST gearbox 6 9
Supply unit components 6 10
CST system description 6 13
Function and method 6 13
Hydraulic control of CST gearbox 6 15
General 6 15
System pressure 6 15
Pressure regulation during normal operation 6 15
Control process 6 15
Emergency operation when internal reciprocating
pump is functioning 6 16
Hydraulic valve plate 6 17
Bucyrus DBT Europe GmbH, Lünen 2008
Hydraulic circuit diagrams 6 18
Normal operation 6 19
Emergency operation 6 20
Emergency operation with hand pump 6 21
Venting the clutch 6 22
Accessories 6 23
Value transmitter (oil level and oil temp ) 6 23
Hose connection for oil drainage 6 23
Tightening torques 6 24
Screws with ISO metric thread 6 24
Oil levels and oil quantities 6 25
Dipstick 6 25
Oil level mark lines 6 26
Oil quantities 6 27
Permissible media 6 28
Oil recommendations for CST gearboxes 6 28
Requirements for gear oils for CST gearboxes 6 28
Cooling water quality requirements 6 30
Greases and lubricating pastes 6 31
Marking of the gearbox 6 33
7 For your information
Service addresses 7 3
Europe 7 3
North America, Canada, South America 7 4
Australia 7 4
Africa 7 4
Asia 7 5
Standards and directives 7 6
Referenced national standards and directives 7 6
Referenced European standards and directives 7 6
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