CAT HiPAC 10 Controller Operation and Troubleshooting Manual – PDF

Description

CAT HiPAC 10 Controller Operation and Troubleshooting Manual – PDF

CAT HiPAC 10 Controller Operation and Troubleshooting Manual
CAT SCOOP 5, 6, 8, 10, 12, 14 and 16 Battery Charger with Digital Display Operation Manual
CAT SU488 L and SU488 Scoop Operation Manual
CAT Kessler Axle Service Manual
CAT Mine Power Storage Batteries Installation, Use Maintenance and Repair Manual

FILE DETAILS:

CAT HiPAC 10 Controller Operation and Troubleshooting Manual – PDF

Language : English
Pages :497
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT HiPAC 10 Controller Operation and Troubleshooting Manual – PDF

CAT HiPAC 10 Controller Operation and Troubleshooting Manual

Table of contents
1. About this manual
About this manual . 1.3
Before starting to work . 1.3
Who is this operating manual intended for? . 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols 1.5
2. Your safety
Your safety 2.3
Personnel . 2.4
Operation . 2.4
Repair 2.4
Safety instructions 2.2
General rules . 2.2
Storage and transport 2.6
Maintenance and repair . 2.7
Overview of the safety instructions 2.9
Chapter 3: Operation . 2.9
Chapter 4: Technical data . 2.11
3. Operation
Operation 3.3
History 3.3
Innovated motor control . 3.3
Basic AC motor operation 3.8
General specifications 3.10
Features . 3.11
System components . 3.15
Power connection . 3.15
VFD control hard inputs/outputs . 3.16
Configuration chart . 3.32
Control system operation . 3.33
Controller start-up 3.33
Traction braking . 3.34
Neutral braking 3.34
Direction braking . 3.34
Deceleration braking . 3.34
Drivability profiles 3.35
Circuit breaker close timer feature 3.35
Pump cutback timer feature 3.35
Payload counter feature 3.35
Motor encoder . 3.36
Roll-off parameter 3.36
Steer feature (800 series machines only) . 3.36
Traction control algorithm 3.38
Display . 3.39
Troubleshooting 3.49
Fault information codes . 3.49
Led fault information flash codes . 3.59
Test measurements . 3.63
Motors 3.67
Adjustments 3.73
Adjustable parameters . 3.73
Parts replacement 3.81
Removal and installation of VFDs . 3.81
4. Technical data
Technical data .4.3
Tightening torques 4.3
5. For your information
For your information 5.3
Our service .5.3
Service address .5.3
Rebuild facility address 5.4
CAT SCOOP 5, 6, 8, 10, 12, 14 and 16 Battery Charger with Digital Display Operation Manual

Table of contents
1. About this manual
About this manual . 1.3
Before starting to work . 1.3
Who is this operating manual intended for? . 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols 1.5
2. Your safety
Your safety . 2.3
Personnel . 2.4
Operation . 2.4
Installation and repair 2.4
Operating conditions 2.5
Intended use 2.5
Unauthorized use 2.5
Safety instructions 2.7
General rules: 2.7
General precautions 2.8
Risk of explosive gasses . 2.8
Personal precautions . 2.9
Preparing to charge precautions . 2.9
Unit location precautions . 2.10
Major hazards 2.10
Storage and transport 2.11
Installation and start-up . 2.12
Operation . 2.12
Maintenance and repair . 2.12
Overview of the safety instructions 2.15
Chapter 2: Your safety . 2.15
Chapter 3: Storage and transport 2.15
Chapter 4: Installation . 2.15
Chapter 5: Operation . 2.16
Chapter 6: Technical data . 2.16
3. Storage and transport
Storage and transport . 3.3
Storage . 3.3
Storage of the machine and spare parts . 3.3
Transport 3.4
Load units; dimensions and weights . 3.4
Before transport . 3.4
4. Installation
Installation . 4.3
Points to observe prior to installation . 4.3
Who is allowed to carry out installation? . 4.3
Battery Charger with Digital Display
Which tools are required for installation? 4.3
Notes on installation 4.3
Pre-installation check list .4.4
General information .4.5
Safety features 4.6
Standard features 4.8
Environmental ratings 4.8
Ratings and specifications .4.9
Minimum wire size . 4.10
Electrical connections and field wiring . 4.11
Ground integrity (optional) . 4.12
5. Operation
Operation 5.3
How to operate the battery charger .5.3
Who is allowed to operate the battery charger .5.3
When can charging be started? .5.3
Controls and indicators .5.4
Startup procedure .5.5
Fault codes .5.6
Adjustments 5.7
Circuit operation .5.7
Instructions on the maintenance 5.13
Important notes 5.13
Before maintenance . 5.13
General maintenance procedures . 5.14
Troubleshooting procedures . 5.15
General inspection . 5.15
Service information 5.15
Troubleshooting information 5.16
Ground short circuit test . 5.17
Troubleshooting and replacing power silicon diodes . 5.17
Checking capacitors 5.18
6. Technical data
Technical data .6.3
Components of the battery charger 6.3
7. For your information
For your information .7.3
Our service .7.3
Service address .7.3
Rebuild facility address 7.
CAT SU488 L and SU488 Scoop Operation Manual

Table of contents
1. About this manual
About this manual . 1.3
Before starting to work . 1.3
Who is this operating manual intended for? . 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols 1.5
2. Your safety
Your safety . 2.3
Personnel . 2.4
Operation . 2.4
Installation and repair 2.4
Operating conditions 2.5
Intended use 2.5
Unauthorized use 2.5
Safety instructions 2.7
General rules: 2.7
Storage and transport 2.8
Pre-start inspection . 2.8
Installation and start-up . 2.9
Operation . 2.9
Stopping 2.10
Maintenance and repair . 2.10
3. Storage and transport
Storage and transport . 3.3
Storage . 3.3
Storage of the machine and spare parts . 3.3
Transport 3.4
Load units, dimensions, and weights 3.4
Before transport . 3.5
4. Installation
Installation . 4.3
Points to observe prior to installation . 4.3
Who is allowed to carry out installation? . 4.3
Which tools are required for installation? 4.3
Notes on installation 4.4
Pre-installation check list . 4.5
Safety features 4.6
5. Operation
Operation 5.3
How to operate the machine 5.3
Who is allowed to operate the machine 5.3
When can operation be started? .5.3
Controls and indicators .5.4
Operator’s compartment – common .5.6
Hydraulic control panel (standard) 5.9
Hydraulic control panel (with vertical lift and QDS) . 5.11
Operator’s compartment with control handle . 5.15
Operator’s compartment with control station . 5.18
Hazard zone . 5.20
Starting procedure with control handle . 5.21
Machine operation with control handle . 5.22
Shutdown procedure with control handle . 5.25
Starting procedure with control station . 5.27
Shutdown procedure with control station . 5.30
Towing a disabled machine 5.31
Battery change procedure (ground level) . 5.32
Battery change procedure (vertical lift) . 5.38
Instructions on the maintenance 5.45
Important notes 5.45
Before maintenance 5.45
Critical torque values . 5.46
Lubricants, fluids and capacities 5.46
Specific lubrication and maintenance instructions . 5.51
Every shift 5.51
Weekly . 5.52
Monthly 5.53
Every three months . 5.64
Major maintenance . 5.71
Drive motor/gearbox removal and replacement 5.71
Tire/wheel installation procedure . 5.73
Troubleshooting procedures . 5.77
Hydraulic system (general) 5.78
Brakes 5.81
Hydraulic cylinders 5.83
Hydraulic pump 5.84
Valves 5.86
6. Technical data
Technical data .6.3
Tightening torques 6.5
Permissible data . 6.11
Lubrication fluids and greases . 6.11
7. For your information
For your information .7.3
Our service .7.3
Service address
CAT Kessler Axle Service Manual

CAT Mine Power Storage Batteries Installation, Use Maintenance and Repair Manual

Table of contents
1. About this manual
About this manual . 1.3
Before starting to work . 1.3
Who is this operating manual intended for? . 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols 1.5
2. Your safety
Your safety . 2.3
Personnel . 2.4
Operation . 2.4
Installation and repair 2.4
Operating conditions 2.5
Intended use 2.5
Unauthorized use 2.5
Safety instructions 2.7
General rules . 2.7
Storage and transport 2.7
Pre-start inspection . 2.8
Operation . 2.8
Maintenance and repair . 2.9
Battery hazards . 2.10
Safety procedures . 2.11
Federal standards . 2.11
While handling batteries . 2.11
While charging batteries . 2.12
While handling acids . 2.13
While servicing or repairing batteries . 2.14
Overview of the safety instructions 2.15
Chapter 3: Storage and transport 2.15
Chapter 4: Installation . 2.15
Chapter 5: Operation . 2.15
3. Storage and transport
Storage and transport . 3.3
Storage . 3.3
Storage methods . 3.3
Charged and wet batteries 3.3’
Charged and dry batteries 3.3
Transport 3.4
Load units 3.4
Shipment . 3.4
Unpacking upon receipt . 3.5
4. Installation
Installation 4.3
Points to observe prior to installation .4.3
Who is allowed to carry out installation? .4.3
Which tools are required for installation? 4.3
Notes on installation 4.4
Pre-installation check list .4.5
5. Operation
Operation 5.3
Definitions .5.3
Descriptions and construction 5.3
Charging .5.7
Principles of operation 5.11
Fundamentals of cycling 5.11
Ampere-hour capacity . 5.12
Voltage . 5.12
Rated capacity . 5.12
Sulfation . 5.13
Operating cycle 5.13
Service life . 5.13
Temperature 5.13
Preparation for use . 5.15
Establishing battery requirements . 5.15
Acid to water proportions . 5.15
Charged and wet batteries 5.15
Instructions on the maintenance 5.17
Important notes 5.17
General 5.17
Specific maintenance instructions 5.19
Every shift 5.19
Weekly . 5.21
Monthly 5.22
Annually . 5.22
Recordkeeping 5.22
Troubleshooting procedures . 5.25
Instructions on the adjustment procedures 5.29
Electrolyte specific gravity . 5.29
Restoring a sulfated battery . 5.30
Excessive self discharge correction 5.31
Test discharge . 5.31
Replacement of parts . 5.33
Purging gas 5.33
Removing intercell connectors 5.33
Removing a complete cell . 5.34
Removing an element 5.34
Replacing a cell in a battery 5.36
Replacing a cell cover . 5.37
Sealing compound and lead bushing design 5.37
Epoxy seal and nut design . 5.38
Heat bonded plastic cover-to-jar design . 5.38
6. Technical data
Tightening torques 6.3
7. For your information
For your information . 7.3
Our service . 7.3
Service address . 7.3
Rebuild facility address . 7.4

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