Cat MD6640 Rotary Blast Hole Drill System Operation Manual – PDF DOWNLOAD

Description

Cat MD6640 Rotary Blast Hole Drill System Operation Manual – PDF DOWNLOAD

CAT MD6640 ROTARY BLAST HOLE DRILL SYSTEM OPERATION MANUAL – PDF DOWNLOAD:

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DESCRIPTION:

Cat MD6640 Rotary Blast Hole Drill System Operation Manual – PDF DOWNLOAD

Serial Number DR612177 / 2Z70A11

This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators can perform all tasks in a safe manner. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied.

• Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Caterpillar Global Mining parts representative. Periodic additions or revisions may be made to this manual.

SAFETY:

• The safety alert symbols displayed here and throughout this manual, are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
• Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If it is impossible to safely perform any of the enclosed maintenance and operational procedures, contact your regional Caterpillar Global Mining service representative or the factory. The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.

TABLE OF CONTENTS:

Cat MD6640 Rotary Blast Hole Drill System Operation Manual – PDF DOWNLOAD

MD6640 BLAST HOLE DRILL 1
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
MACHINE OVERVIEW 16
PROPEL MACHINERY 17
MAIN FRAME AND DECKS 18
MACHINERY HOUSE 19
MAIN AIR SYSTEMS 20
Air Compressor 20
HYDRAULIC SYSTEM 21
OPERATOR’S CAB 22
MAST 22
Mast/Machinery 23
ROTARY GEARCASE 24
PULLDOWN GEARCASE 25
DRILL TOOL STRING ASSEMBLY 26
BREAKOUT WRENCH 27
CABLE REEL 27
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 28
CONTROLS – LOCATION AND FUNCTION 28
OPERATOR’S CONTROL CONSOLES 30
OPERATOR’S CONTROL CONSOLE – OVERVIEW 30
LEFT CONTROL CONSOLE 31
LEFT CONTROL CONSOLE – OVERVIEW 31
PROGRAMMED DRILL CONTROL PUSHBUTTON — OPTION 32
OPERATING MODE SELECTOR SWITCH 32
PULLDOWN / HOIST SPEED RANGE SELECTOR SWITCH 32
HOIST BRAKE SWITCH 33
MAIN AIR VALVE SWITCH 33
DEPTH INDICATOR RESET PUSH-BUTTON 33
EMERGENCY STOP PUSH-BUTTON 34
BIT VIEW HATCH SWITCH 34
1-2
System Operation Section
MD6640 Blasthole Drill BI012504
LEFT JOYSTICK (DUAL FUNCTION) – PROPEL TRACK / WINCH 34
ROTARY DRIVE SPEED SELECTOR SWITCH 35
HOIST/PULLDOWN RHEOSTAT 35
DUST CONTROL ON/OFF SWITCH — OPTION 35
DUST CURTAIN SWITCH — OPTION 35
DUST CONTROL FLOW CONTROL — OPTION 36
UNDER DECK SPRAYERS — OPTION 36
RIGHT CONTROL CONSOLE 37
RIGHT CONTROL CONSOLE – OVERVIEW 37
PIPE POSITIONER SWITCH 38
RIGHT JOYSTICK (TRIPLE FUNCTION) – PROPEL TRACK / PIPE RACK / MAST 38
ROTARY SPEED POTENTIOMETER 39
DUST SEAL SLIDER SWITCH 39
PROPEL SPEED RANGE SELECTOR SWITCH 39
HORN PUSH-BUTTON 39
TOOL WRENCH SWITCH 39
BREAKOUT WRENCH SWITCH 40
PIPE RACK SELECTOR SWITCH 40
LEVELING JACK CONTROL SWITCHES 40
AUTO LEVEL SWITCH 40
AUXILIARY CONTROL CONSOLE 41
AUXILIARY CONTROL CONSOLE 41
EXTERIOR LIGHTS 41
TRAIL CABLE TRIP PUSH-BUTTON 41
FLOOR DEFROST SWITCH 42
HEATER / VENT / AIR CONDITIONER CONTROLS 42
BOARDING STAIRS SWITCH 42
RADIO / CASSETTE PLAYER 42
OPERATOR’S DISPLAY 43
OPERATOR’S DISPLAY MONITOR 43
DISPLAY AREA & INDICATORS43
DISPLAY SCREENS 44
TITLE SCREEN 44
LEVELING SCREEN 45
STATUS SCREEN 45
ACTIVE ALARM 46
STATUS SCREEN with Pop-up Ribbon 46
ALARM HISTORY47
HELP NAVIGATION 47
PLC DIAGNOSTICS 48
CALIBRATION and LIMITS 48
OPERATING HOURS 49
FIELD TESTS49
MACHINERY HOUSE CONTROLS 50
LIGHTING LOAD CENTER 50
LIGHTING LOAD CENTER 50
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 51
CONTROLS LOCATED ON LOW VOLTAGE CABINET 51
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 52
1-3
System Operation Section
BI012504 MD6640 Blasthole Drill
TYPICAL PROGRAMMABLE CONTROL CABINET 52
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 52
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 52
MISCELLANEOUS CONTROLS 53
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 53
Hydraulic Reservoir Remote Fill Control Panel 53
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 53
PORTABLE REMOTE PROPEL STATIONRADIO 53
REMOTE PROPEL STATION (OPTIONAL) 54
PRESTART CHECKS 56
EXTERNAL INSPECTION 56
ONBOARD INSPECTION 58
PRESTART LUBRICATION 60
START-UP 61
MACHINE START UP 61
MACHINERY CHECK 62
BREAK-IN OF NEW COMPONENTS 62
ROTARY DRIVE UNIT BREAK-IN 62
HOIST/PULLDOWN GEARCASE BREAK-IN 62
ELECTRIC MOTOR BREAK-IN 62
OPERATION 63
PROPELLING 63
DEFINITIONS 63
PROPEL PROCEDURE 64
STRAIGHT PROPEL – FORWARD OR REVERSE 65
GRADUAL RIGHT HAND TURN66
GRADUAL LEFT HAND TURN66
COUNTER-ROTATION LEFT HAND TURN 67
ENSURE GRADUAL TURNS ARE MADE – 15° INCREMENTS67
TOWING PROCEDURE 69
TOWING PROCEDURE69
CABLE REEL OPERATION 71
LEVELING 72
MAST RAISING AND LOWERING 73
MAST RAISING 74
MAST STATUS SCREEN 75
MAST LOWERING 76
PULLDOWN MACHINERY OPERATION 77
AUXILIARY WINCH OPERATION 78
PIPE RACK OPERATION 79
PIPE RACK OPERATION80
TOOL HANDLING 82
PIPE LOADING AND UNLOADING 82
DRILL TOOL STRING ASSEMBLY 84
TOOL STRING 84
STABILIZER INSTALLATION85
BREAKOUT WRENCH OPERATION 89
DRILL TOOL STRING DISASSEMBLY 90
1-4
System Operation Section
MD6640 Blasthole Drill BI012504
ADDING ADDITIONAL DRILL PIPE 92
REMOVAL OF MULTIPLE SECTION DRILL PIPE 93
ANGLE DRILLING 94
ANGLE DRILLING EQUIPMENT 94
PIPE POSITIONER 95
JIB CRANE96
DUST SUPPRESSION SYSTEM OPERATION 97
WATER INJECTION SYSTEM 98
DRILLING 99
VERTICAL DRILLING 99
STARTING THE HOLE (COLLARING) 100
NORMAL DRILLING 101
ENDING THE HOLE 103
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 104
DRILLING DIFFICULT FORMATIONS 104
UNCONSOLIDATED MATERIALS 105
WET OR STICKY FORMATIONS 107
ANGLE DRILLING 108
PROGRAMMED DRILL CONTROL DRILLING 109
PREPARING TO MOVE 110
MACHINE SHUTDOWN 111
SHUT DOWN PROCEDURE 111
SHORT TERM STORAGE 112
LONG TERM STORAGE 113
ATTENDED LONG TERM STORAGE 114
UNATTENDED LONG TERM STORAGE 114
TOOL RECOVERY 115
DRILL STABILITY CHARTS 117
Drill Stability Chart – Special Propel Conditions 117
Drill Stability Chart – Typical Propel Conditions 118
65 OR 70 FOOT MAST – TYPICAL MACHINE SPECIFICATIONS 120
GENERAL ESTIMATED COMPONENT WEIGHTS 122

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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