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CAT Roof Support PMC-R Shield Control System Operation Manual
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CAT Roof Support PMC-R Shield Control System Operation Manual – PDF DOWNLOAD
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Description
CAT Roof Support PMC-R Shield Control System Operation Manual – PDF DOWNLOAD
DESCRIPTION
CAT Roof Support PMC-R Shield Control System Operation Manual – PDF DOWNLOAD
DESCRIPTION
- The PMC-R Shield Control Unit is an advanced digital shield control system. It is based on patented state-of-the-art electronics and contains multiple sub-processors, a dual line display, color coded keys, and a built-in infrared receiver.
- The PMC-R is capable of operating in a network of hundreds of units and utilizes modern software concepts to maximize the effectiveness of the computing and communications hardware.
- The PMC-R is housed in a stainless steel watertight enclosure that will hold up to most underground situations. The keys are color coded to match the type of purpose they serve
TABLE OF CONTENTS:
CAT Roof Support PMC-R Shield Control System Operation Manual – PDF DOWNLOAD
Description..................................................... 10 Display......................................................... 11 Display Categories.......................................... 11 Default Display......................................... 11 Active Display.......................................... 11 Master Display.......................................... 12 Slave Display........................................... 12 Input Display........................................... 12 Keys............................................................ 12 General Key Concepts........................................ 12 Audible Feedback........................................ 12 Timeout................................................. 13 Stuck Key Error......................................... 13 Multiple Key Error...................................... 13 Keyboard Modes.............................................. 13 Idle Mode............................................... 13 Master Mode............................................. 13 Group Function Mode..................................... 13 Data Entry Mode......................................... 14 Help Mode............................................... 14 Specific Key Information.................................... 14 Hot keys................................................ 14 Operator Assigned Hot Key........................... 15 Single Select Keys...................................... 15 Man-In-Place Function Keys.............................. 15 Manual Control of Selected Shield................... 15 In-Shield Automatic Keys................................ 16 In-Shield Automatic Functions on Selected Shield.... 17 Group Select Keys....................................... 17 Group Function Keys..................................... 17 Number keys............................................. 18 Menu Navigation Keys.................................... 18 Other Keys.............................................. 19 Menu Control.................................................... 20 Navigation.................................................. 20 Freeze Display Feature...................................... 21 Go-Back Feature............................................. 21 Parameter Changing.......................................... 22 Local / Global Parameters............................... 23 Parameter Locking....................................... 23 Safety Features................................................. 24 Local Lockout Button........................................ 24 Quickstop Button............................................ 24 Pressure Dump Feature....................................... 24 Resetting the System.................................... 25 Redundant Link (Intelligent)................................ 25 Conveyor Prestart........................................... 26 Conveyor Prestart with Visual Warning....................... 26 Conveyor Overload........................................... 26 Umbrella Lock............................................... 27 Controlling the Umbrella Lock........................... 27 Active Umbrella Lock Displays....................... 28 Umbrella Lock Messages.............................. 28 Maintenance Lock............................................ 28 Controlling the Maintenance Lock........................ 29 Active Maintenance Lock Displays........................ 29 Stop Key.................................................... 30 Single Shield Control........................................... 30 Adjacent manual operation................................... 30 Adjacent automatic operation................................ 30 Remote Control.............................................. 30 Autosequence.................................................... 32 Overview.................................................... 32 Start Options............................................... 32 Prewarning / Active Display................................. 32 Restrictions................................................ 32 Umbrella Lock interaction............................... 33 Detailed Operating Logic.................................... 33 Autosequence Chart...................................... 34 List of Steps........................................... 34 ASQ Begin........................................... 35 First Prewarning.................................... 35 Adjacent Shield Interlock........................... 35 Second Prewarning................................... 35 Baselift While Lowering............................. 36 Initial Lowering.................................... 36 Extra Lowering...................................... 37 Pre-Baselift........................................ 37 Tip Up or Tip Down.................................. 37 Sideseal Retract.................................... 38 Advance Delay....................................... 38 Ready To Advance.................................... 38 Baselift While Advancing............................ 38 Advancing........................................... 39 Relowering.......................................... 39 Readvancing......................................... 40 Advance While Setting............................... 40 Initial Set......................................... 40 Final Set........................................... 41 Conveyor Push Refill................................ 41 Umbrella Lock Pause................................. 41 Errors.................................................. 42 Parameter Summary....................................... 43 Lite Set........................................................ 44 Group Auto Functions............................................ 45 Batch Advance............................................... 46 Keystroke Details....................................... 46 Prewarning / Active Display............................. 47 Operating Logic & Modes................................. 47 Sequential Mode..................................... 47 Rabbit Mode......................................... 48 Standard Mode....................................... 48 Enable / Disable Options................................ 48 Restrictions............................................ 48 Errors.................................................. 48 Parameter Summary....................................... 48 Wedge Advance............................................... 48 Operator Display & Keystrokes........................... 49 Prewarning / Active Display............................. 49 Operating Logic......................................... 49 Enable / Disable Options................................ 50 Restrictions............................................ 50 Errors.................................................. 50 Parameter Summary....................................... 50 Batch Pullback.............................................. 50 Operator Display & Keystrokes........................... 50 Keystroke Details................................... 51 Automatic Mode.................................. 51 Manual Mode..................................... 52 Prewarning / Active Display............................. 52 Operating Logic......................................... 52 Conveyor Pullback Protection........................ 53 "Shield Up" protection.............................. 53 Shield Set to Roof.................................. 54 Conveyor Pullback Timeout........................... 54 Snake Area.......................................... 54 Enable / Disable Options................................ 54 Restrictions............................................ 54 Errors.................................................. 54 Parameter Summary....................................... 55 Bankpush.................................................... 55 Operator Display & Keystrokes........................... 55 Keystroke Details................................... 56 Batch Operation................................. 57 Prewarning / Active Display............................. 57 Operating Logic......................................... 57 Enable / Disable Options................................ 58 Restrictions............................................ 58 Errors.................................................. 58 Parameter Summary....................................... 58 Conveyor Push............................................... 58 Operator Display & Keystrokes........................... 58 In-shield Locking Push.............................. 59 Endgate Push........................................ 59 Belt Tailpiece Controller........................... 59 Prewarning / Active Display............................. 60 Operating Logic......................................... 60 Shield Back protection.............................. 60 Push Protection Parameter........................... 61 FULL............................................ 61 PARTIAL......................................... 61 NONE............................................ 61 Adjacent "Delta" Protection......................... 61 Conveyor Push Timeout............................... 62 Target Stroke....................................... 62 Endgate Even-push Feature........................... 62 Triggering Method Affects Operation................. 63 AutoDrag................................................ 63 Enable / Disable Options................................ 64 Restrictions............................................ 64 Errors.................................................. 64 Parameter Summary....................................... 65 Bank Watersprays............................................ 65 Operator Display & Keystrokes........................... 66 Keystroke Details................................... 66 Prewarning / Active Display............................. 68 Operating Logic......................................... 68 Enable / Disable Options................................ 69 Restrictions............................................ 69 Errors.................................................. 69 Parameter Summary....................................... 69 Water Curtain............................................... 69 Operator Display & Keystrokes........................... 70 Prewarning / Active Display............................. 70 Operating Logic......................................... 70 Enable / Disable Options................................ 72 Restrictions............................................ 72 Errors.................................................. 72 Parameter Summary....................................... 72 Shearer Running Batch (SRB)..................................... 73 Shearer Position............................................ 74 Manual Shearer Tracking................................. 74 Infrared Shearer Tracking............................... 74 Serial Shearer Tracking................................. 74 Primepoint.................................................. 75 Mining Cycle Overview....................................... 75 Bidirectional........................................... 75 Unidirectional.......................................... 75 Operator Display & Keystrokes............................... 75 Newstart................................................ 76 Restart................................................. 76 Entering a Manual Position.............................. 77 Stopping SRB............................................ 78 Prewarning / Active Display................................. 79 When Starting........................................... 79 When Active............................................. 79 When Stopping........................................... 79 Setting up the Safety Zones................................. 79 Operator Safety Zone.................................... 80 Manual Safety Zone...................................... 81 Conveyor Push Distance Behind Advanced Shields.......... 82 Delayed or Reverse Pushing.................................. 83 SRB Gate Operation.......................................... 83 Leaving the Gate End.................................... 83 Entering the Gate End................................... 84 Unidirectional Cutting Cycle................................ 85 Unidirectional Setup.................................... 86 Half-Web (or Partial) Cutting Cycle..................... 87 Shearer Cleanup Problems............................ 89 Full Web Cutting (Unidirectional)....................... 89 Shearer Cleanup Problems............................ 91 Bidirectional Cutting Cycle................................. 91 Bidirectional Cutting Cycle Beginning at Headgate....... 92 Bidirectional Cutting Cycle Beginning at Tailgate....... 94 Gate and Transition Individual Re-advance................... 96 Transition Shield Re-advance................................ 96 Restrictions................................................ 97 Parameter Summary....................................... 97 Filter Station..................................................100 Operator Display & Keystrokes...............................100 Man in place function of filter station valves..........100 Manually triggering sequences...........................101 Calibration.............................................101 Prewarning / Active Display.................................102 Operating Logic.............................................102 Emulsion Filter Auto Backflush..........................102 Emulsion Backflush Sequence.........................103 Shield Water Auto Backflush.............................103 Shield Water Backflush Sequence.....................104 Shearer Water Auto Backflush............................104 Shearer Water Backflush Sequence....................104 Manual Backflush Control................................105 Enable / Disable Options................................105 Restrictions............................................105 Errors..................................................105 Filter Station Parameters...................................106 Filter Station Connections..................................107 Sensor Connections......................................107 Solenoid Connections....................................108 Face Alignment..................................................108 Manual Face Alignment.......................................108 Automatic Face Alignment....................................109 Parameter Summary.......................................109 AFC Control.....................................................112 Red Stop Button.............................................112 Green Button................................................112 Button Pressed Identification...............................112 AFC Control Configuration...................................112 Diagnostics.....................................................114 Errors..........................................................114 Clearing Errors.............................................114 Error List..................................................114 PMC‑R System Components.........................................118 PMC‑R Single Control Unit (SCU).............................118 Driver Board................................................118 Brass Bar...................................................119 Isolation Adapter...........................................119 SKK24 Hose Cable............................................120 Pressure Sensor.............................................121 Reed Rod....................................................122 Configuration Drawings..........................................123 Shield Layout (Face)........................................123 Shield Layout (Gate)........................................124 Headgate Area...............................................125 Group Layouts...............................................127 Left Hand Face Configuration............................128 Right Hand Face Configuration...........................129 Display Glossary................................................130
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CAT ROOF SUPPORT PMC-R SHIELD CONTROL SYSTEM OPERATION MANUAL:
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S.M
1 review for CAT Roof Support PMC-R Shield Control System Operation Manual
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Terry Graham –
Easy to use, manual appears to be complete.