CAT ROTARY DRILL  MD6540C ROTARY DRILL Parts Manual – PDF DOWNLOAD

Description

CAT ROTARY DRILL  MD6540C ROTARY DRILL Parts Manual – PDF DOWNLOAD

DESCRIPTION:

DS400100

CAT ROTARY DRILL  MD6540C ROTARY DRILL Parts Manual – PDF DOWNLOAD

1. MACHINE IDENTIFICATION

Cat machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers. The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment. Cat dealers need all of these numbers to determine accurate parts identification. Effective First Quarter 2001 the Cat Product Identification Number (PIN) changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following

Where:

(1) – Caterpillar’s World Manufacturing Code (characters 1- 3)

(2) – Machine Descriptor (characters 4-8)

(3) – Check Character (character 9)

(4) – Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number. Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).

2. ORDERING PARTS

• When replacement parts are required for this product, Caterpillar recommends using Cat re- placement parts or parts with equivalent specifi- cations including, but not limited to, physical dimensions, type, strength and material
• Failure to heed this warning can lead to premature failures, product damage, personal injury or death.

Quality Cat replacement parts are available from Cat dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Cat machines.

Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed.

3. PARTS MANUAL ORGANIZATION

Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.

5. INDEX

The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.

7. CAPTIONS

Captions located at the beginning of each information element identify the part number and part name. PIN and S/N information found in each caption should be used to select correct information for a specific machine. Field replacement options, identification of optional attachment components, and where used (“part of”) information is also provided. The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term (contd.).

8. NON-SERVICE PARTS

In some instances it is necessary to display non-serviced parts that are a link to a lower level serviceable consist lists. These non-serviced part numbers are shown in italic type indicating that they are not available.

9. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column correspond to numbers used in the associated graphic(s). An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration. The Graphic Ref number may be used in combination with the item Ref No to determine the correct part number. There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers.

10. <END>

This symbol indicates the end of an information element. Note: – Continuing improvement and advancement of product design may cause changes to your machine which may not be included in this publication. Whenever a question arises regarding your Cat product or this publication, please consult your Cat dealer for the latest available information.

TABLE OF CONTENTS:

CAT ROTARY DRILL  MD6540C ROTARY DRILL Parts Manual – PDF DOWNLOAD

FOREWORD ............................................  11
INDEX ...............................................  13
AIR INLET AND EXHAUST SYSTEM ........................  21
	SEAL AS-DUST HOOD ...............................  21
	CLEANER GP-AIR ..................................  25
	CLEANER GP-AIR-F ................................  27
	AFTERCOOLER GP ..................................  29
	LINES GP-AIR ....................................  31
	LINES GP-AIR ....................................  33
	EXHAUST GP ......................................  35
	CLEANER GP-AIR-E ................................  38
	SHIELD GP-EXHAUST ...............................  40
BASIC ENGINE ........................................  42
	MOUNTING GP-ENGINE & TRANSMISSION ...............  42
	MOUNTING GP .....................................  44
	LINES GP-WATER ..................................  46
	INSTALLATION-ENGINE .............................  49
COOLING SYSTEM ......................................  50
	LINES GP-VENT ...................................  50
	RADIATOR GP - BASIC .............................  52
	RADIATOR GP .....................................  54
	FAN GP-SUCTION ..................................  56
	GRILL GP ........................................  58
	INSTALLATION-DRAIN ..............................  60
	COMPRESSOR AS - OIL COOLER ......................  61
	TANK GP-COOLANT .................................  63
	RADIATOR GP .....................................  65
ELECTRICAL AND STARTING SYSTEM ......................  67
	BOX AS-LADDER CONTROL ...........................  67
	FOOT BRUSH INSTALLATION .........................  69
	TERMINAL AS-RING ................................  71
	TERMINAL AS-RING ................................  73
	TERMINAL AS-RING ................................  75
	RESISTOR GP .....................................  77
	PANEL AS-LOWER CONTROL ..........................  79
	CONNECTOR AS ....................................  80
	CONNECTOR AS ....................................  81
	TEE AS-SWIVEL ...................................  82
	LASER DEPTH AS ..................................  84
	LIGHT KIT .......................................  86
	BATTERY ISOLATOR AS .............................  88
	MAIN JUNCTION BOX AS ............................  90
	MOUNT-HINGE .....................................  92
	REMOTE SHUTDOWN AS ..............................  94
	REMOTE SHUTDOWN AS-ENGINE .......................  96
	ELECTRICAL BOX AS ...............................  98
	PLUG AS ......................................... 100
	INCLINOMETER BOX AS ............................. 102
	JUNCTION BOX CONNECTOR AS-CAB TO MAIN ........... 104
	CONNECTOR AS-UNDER CAB .......................... 105
	HANDRAIL CONNECTOR AS-CAB ROOF .................. 106
	CONNECTOR AS-CAB MAIN POWER ..................... 107
	HARNESS, ELECTRICAL - MAST 20M .................. 108
	CONNECTOR AS .................................... 111
	CONNECTOR AS .................................... 112
	CONNECTOR AS-CAB TO RAF ......................... 113
	SWITCH AS-TRAM .................................. 114
	PLUG AS-CONNECTOR ............................... 116
	PLUG AS-CONNECTOR ............................... 118
	FITTING AS ...................................... 120
	CONNECTOR AS .................................... 121
	ENGINE CONNECTOR AS ............................. 122
	JACK TRANSDUCER AS .............................. 124
	ELECTRICAL HARNESS-JIB CRANE .................... 126
	ELECTRICAL HARNESS-RAF TO LAF ................... 127
	HORN INSTALLATION ............................... 129
	CIRCUIT BREAKER AS .............................. 131
	INSTALLATION-TRAM BEACON ........................ 133
	CONNECTOR AS .................................... 135
	TERMINAL AS - BATTERY ........................... 137
	ELECTRICAL ENCLOSURE AS-MAST .................... 138
	ELECTRICAL AS-CAB MODULE PANEL .................. 140
	ELECTRICAL ENCLOSURE AS ......................... 142
	BATTERY BOX DISCONNECT AS ....................... 144
	DISCONNECT AS-BATTERY ........................... 146
	ALTERNATOR CABLE ................................ 148
	SENSOR GP-LEVEL ................................. 150
	HARNESS - WINCH CONTROL PENDANT ................. 152
	HARNESS-ELECTRICAL .............................. 154
	CABLE-CAB EARTH STRAP ........................... 156
	CABLE-GROUND .................................... 158
	HARNESS-ELECTRICAL LAF VALVE BANK ............... 160
	HARNESS-ELECTRICAL .............................. 162
	HARNESS - ELECTRICAL ............................ 164
	HARNESS ELECTRICAL- LAF TO PILOT VALVES ......... 166
	HARNESS - ELECTRICAL ............................ 168
	HARNESS - ELECTRICAL ............................ 171
	CABLE - ELECTRICAL .............................. 174
	CABLE - ELECTRICAL .............................. 176
	BOX GP-MOUNTING ................................. 178
	HARNESS-ELECTRICAL .............................. 180
	CABLE - STARTER TO STARTER ...................... 182
	CABLE -STARTER .................................. 184
	CABLE AS - MAIN J-BOX TO FRAME .................. 186
	HARNESS - MAIN J-BOX TO TRAM ALARM .............. 188
	HARNESS-RAF TO MAIN AIR ......................... 190
	HARNESS INSTALLATION - LADDER CONTROL ........... 192
	HARNESS INSTALLATION - LAF TO PILOT VALVES ...... 194
	CABLE INSTALLATION - STARTER CABLES ............. 196
	HARNESS - INSTALLATION-CAB ROOF ................. 200
	HARNESS INSTALLATION ............................ 204
	HARNESS - INSTALLATION .......................... 206
	HARNESS - INSTALLATION .......................... 208
	HARNESS-INSTALLATION ............................ 211
	HARNESS - INSTALLATION .......................... 214
	HARNESS - INSTALL - MAST VALVES ................. 216
	HARNESS-INSTALLATION ............................ 218
	HARNESS - INSTALLATION .......................... 219
	HARNESS-INSTALLATION ............................ 221
	HARNESS INSTALLATION - MAIN POWER ............... 223
	HARNESS INSTALLATION ............................ 225
	HARNESS -INSTALLATION - JIB CRANE ............... 229
	CONNECTOR AS INSTALLATION ....................... 231
	CABLE INSTALLATION-CAB GROUND ................... 232
	CABLE INSTALLATION - MAIN JBOX .................. 234
	HARNESS - INSTALLATION - MAIN BOX ............... 236
	HARNESS - INSTALL - TRAM ALARM .................. 239
	HARNESS-INSTALLATION ............................ 240
	HARNESS - INSTALLATION .......................... 243
	HARNESS - ELECTRICAL ............................ 244
	HARNESS-INSTALLATION ............................ 246
	ELECTRIC HORN AS ................................ 247
	CONNECTOR AS-ELECTRICAL CONTROL MODULE .......... 249
	HARNESS - ELECTRICAL ............................ 250
	CABLE-ELECTRICAL ................................ 253
	DRILL MONITOR SYSTEM-PLC ........................ 255
	HARNESS - INSTALLATION ELECT .................... 257
	INSTALLATION-MACHINE HARNESS .................... 258
	MAST INSTALLATION ............................... 260
	ELECTRICAL AR ................................... 261
	SAFETY AR ....................................... 262
	CAB ELECTRICAL AS ............................... 263
	ELECTRICAL AS - CAB JUNCTION PANEL .............. 267
	HARNESS AS - ELECTRICAL ......................... 269
	HARNESS INSTALLATION - RAF TO HYDRAULIC TANK .... 272
	PLC INSTALLATION - MAIN JUNCTION BOX ............ 276
	PLC INSTALLATION ................................ 278
	HARNESS AS ...................................... 280
	HARNESS AS ...................................... 282
	HARNESS AS ...................................... 285
	CABLE AS ........................................ 287
	CABLE AS ........................................ 289
	CABLE AS-JUMPER ................................. 291
	CABLE AS ........................................ 293
	CABLE AS ........................................ 295
	WIRING GP ....................................... 297
	CABLE AS ........................................ 300
	CABLE AS ........................................ 302
	WIRING GP ....................................... 304
	HARNESS AS ...................................... 306
	HARNESS AS ...................................... 308
	WIRING GP ....................................... 310
	TERMINAL AS-BATTERY ............................. 312
	TERMINAL AS - BATTERY ........................... 314
	VALVE, COUNTERBALANCE ........................... 316
	TERMINAL AS - BATTERY ........................... 317
ENGINE ARRANGEMENT .................................. 319
	DISPOSAL GP-FUME ................................ 319
	ENGINE/COMPRESSOR AR ............................ 321
FRAME AND BODY ...................................... 322
	DOOR, VIEWING HATCH ............................. 322
	MAST REST AS .................................... 324
	STAIRS AS ....................................... 326
	LIFTING LUG-FRONT ............................... 333
	TERMINAL AS-RING ................................ 335
	ELBOW AS ........................................ 337
	FALL ARREST SYSTEM AS ........................... 339
	SYSTEM, PUMP .................................... 341
	TANK-THREAD LUBE ................................ 344
	DUST HOOD AS .................................... 346
	HAMMER OIL TANK AS .............................. 348
	LUBE TANK AS .................................... 350
	DIPSTICK, CENTRAL LUBE TANK ..................... 353
	INSTALLATION-DUST CURTAIN ....................... 355
	INSTALLATION-VIEWING HATCH ...................... 357
	GREASE LINE AS .................................. 358
	GREASE LINE AS .................................. 360
	GREASE LINE AS .................................. 362
	GREASE LINE AS .................................. 364
	LUBRICATOR THREAD MODULE INSTALLATION ........... 366
	GREASE LINE AS .................................. 367
	MAST PLUMBING KIT ............................... 369
	PLATFORM GP ..................................... 370
	PLATE AS ........................................ 372
	PLATE AS ........................................ 374
	INSTALLATION-PIPE RACK .......................... 376
	JIB CRANE INSTALLATION-LARGE POWER PACK ......... 379
	MISCELLANEOUS MAINFRAME PARTS KIT ............... 384
	BOX AS-BATTERY .................................. 386
	INJECTOR GP-GREASE .............................. 388
	ENCLOSURE-MODIFIED .............................. 390
	INSTALLATION-WIGGINS RAPID FILL ................. 392
	STRUCTURES AND LIGHT FABS AR .................... 394
	CABLE AS-HOIST .................................. 395
	CABLE AS ........................................ 396
	SHIELD GP ....................................... 397
	SUPPORT GP-AIR CLEANER .......................... 399
	HANDRAIL AS ..................................... 401
	GATE AS ......................................... 403
	HANDRAIL AS ..................................... 405
	GATE AS ......................................... 407
	HANDRAIL AS ..................................... 409
	HANDRAIL AS ..................................... 411
	HANDRAIL AS ..................................... 413
	WALKWAY AS-FRONT ................................ 415
	GATE AS ......................................... 417
	DOOR AS ......................................... 419
	GUARD GP-PUMP DRIVE ............................. 421
	LINES GP-PUMP ................................... 423
	LINES GP-PUMP ................................... 427
	LINES GP-PUMP ................................... 429
	LINES GP-PUMP ................................... 431
	CASCADING STAIRS ................................ 433
	SHIELD GP ....................................... 434
	WALKWAY GP ...................................... 436
	HANDRAIL GP ..................................... 438
	PLATFORM GP ..................................... 441
	HAMMER OIL TANK INSTALLATION .................... 443
	BOX AS-BATTERY .................................. 445
	WALKWAY GP ...................................... 447
	MOUNTING GP ..................................... 449
	LINES GP-LUBE O ................................. 452
	LINES GP-LUBE OIL ............................... 455
	LINES GP-LUB .................................... 459
	CLAMP-BODY ...................................... 461
	MOUNTING GP ..................................... 463
	COVER GP ........................................ 465
	VALVE GP-LUBE DISTRIBUTION ...................... 467
	VALVE GP-LUBE DISTRIBUTION ...................... 469
	SHIM KIT-PIPE RACK .............................. 471
	MOTOR, FAN FIXED ................................ 472
	MAST SUPPORT AS ................................. 475
FUEL SYSTEM ......................................... 477
	FILTER GP-FUEL .................................. 477
	FILTER GP-FUEL .................................. 479
	TANK GP-FUEL .................................... 481
	TANK GP-FUEL .................................... 483
	TANK GP-FUEL .................................... 485
	TANK GP-FUEL .................................... 487
	BRACKET - CLAMPS ................................ 489
	LINES GP-FUEL ................................... 491
	VENT AS ......................................... 493
HYDRAULIC SYSTEM .................................... 494
	CYLINDER, HYDRAULIC ............................. 494
	MANIFOLD AS-DRAIN ............................... 496
	ADAPTER, HYDRAULIC PLUG MODIFIED ................ 498
	SUPERCHARGE AS .................................. 499
	CYLINDER, HYDRAULIC BORE STROKE ................. 501
	MOTOR, HYDRAULIC WATER PUMP ..................... 502
	CYLINDER SHEAVE FEED CARRIAGE AS ................ 504
	CYLINDER-CAROUSEL LOCK .......................... 506
	VALVE AS-SEQUENCE ............................... 507
	HYDRAULIC CYLINDER AS ........................... 508
	VALVE, SOLENOID ................................. 510
	VALVE, SOLENOID ................................. 511
	KIT, SHAFT AND BEARING .......................... 512
	OIL COOLER AS ................................... 513
	OIL COOLER ...................................... 515
	VALVE GP-LUBE DISTRIBUTION ...................... 517
	ADAPTER AS - STRAIGHT ........................... 519
	CONNECTOR AS .................................... 521
	CONNECTOR AS .................................... 523
	ADAPTER AS ...................................... 525
	CONNECTOR AS .................................... 527
	CONNECTOR AS .................................... 529
	CONNECTOR AS .................................... 530
	CONNECTOR AS .................................... 532
	ADAPTER AS ...................................... 534
	CONNECTOR AS .................................... 536
	CONNECTOR AS .................................... 538
	CONNECTOR AS .................................... 540
	CONNECTOR AS .................................... 541
	CONNECTOR AS .................................... 543
	ELBOW AS ........................................ 545
	ELBOW AS ........................................ 547
	ADAPTER AS ...................................... 549
	ADAPTER AS ...................................... 551
	ELBOW AS ........................................ 553
	ELBOW AS ........................................ 554
	ELBOW AS ........................................ 556
	ELBOW AS ........................................ 557
	ELBOW AS ........................................ 558
	CONNECTOR AS .................................... 560
	ADAPTER AS ...................................... 561
	ELBOW AS ........................................ 563
	ELBOW AS ........................................ 565
	ELBOW AS ........................................ 567
	ADAPTER AS ...................................... 569
	ELBOW AS ........................................ 571
	ELBOW AS ........................................ 572
	ELBOW AS ........................................ 573
	ADAPTER AS ...................................... 575
	ADAPTER AS ...................................... 576
	ADAPTER AS ...................................... 578
	ELBOW AS ........................................ 580
	ELBOW AS ........................................ 582
	ADAPTER AS ...................................... 584
	ADAPTER AS ...................................... 586
	ELBOW AS ........................................ 588
	ADAPTER AS ...................................... 589
	ELBOW AS ........................................ 591
	PLUG AS ......................................... 592
	PLUG AS ......................................... 594
	PLUG AS-STRAIGHT THREAD O-RING .................. 596
	REDUCER AS ...................................... 598
	REDUCER AS ...................................... 599
	REDUCER AS ...................................... 600
	REDUCER AS ...................................... 602
	ADAPTER AS ...................................... 604
	TEE AS .......................................... 606
	ADAPTER AS ...................................... 608
	ADAPTER AS ...................................... 610
	TEE AS .......................................... 612
	TEE AS .......................................... 614
	ADAPTER AS ...................................... 616
	TEE AS-SWIVEL ................................... 618
	TEE AS .......................................... 620
	UNION AS ........................................ 622
	ADAPTER AS ...................................... 624
	INJECTOR ........................................ 626
	CONNECTOR AS-CONTROL MODULE ..................... 627
	ADAPTER AS ...................................... 629
	ADAPTER AS ...................................... 631
	CONNECTOR AS .................................... 633
	UNION AS ........................................ 635
	ADAPTER AS ...................................... 637
	INJECTOR ........................................ 639
	INJECTOR, BANK .................................. 640
	TERMINAL AS ..................................... 641
	ELBOW AS ........................................ 643
	ELBOW AS ........................................ 645
	ADAPTER AS ...................................... 646
	CONNECTOR AS .................................... 648
	ELBOW AS ........................................ 650
	ADAPTER AS ...................................... 652
	ADAPTER AS ...................................... 654
	UNION AS ........................................ 656
	PLUG AS ......................................... 657
	CONNECTOR AS .................................... 658
	ADAPTER AS ...................................... 660
	PLUG AS ......................................... 662
	ADAPTER AS ...................................... 664
	PLUG AS ......................................... 666
	ADAPTER AS ...................................... 668
	ADAPTER AS-ELBOW ................................ 670
	VALVE AS ........................................ 671
	ADAPTER AS - STRAIGHT ........................... 673
	PLUG AS ......................................... 675
	ADAPTER AS ...................................... 676
	ADAPTER AS ...................................... 678
	ELBOW AS ........................................ 680
	ADAPTER AS-TEE .................................. 681
	ADAPTER AS-ELBOW ................................ 683
	ADAPTER AS ...................................... 685
	ADAPTER AS ...................................... 687
	CONNECTOR AS .................................... 689
	ADAPTER AS ...................................... 690
	ADAPTER AS-STRAIGHT ............................. 692
	PLUG AS ......................................... 694
	ELBOW AS ........................................ 695
	ADAPTER AS ...................................... 697
	REDUCER AS ...................................... 699
	ELBOW AS ........................................ 701
	ADAPTER AS ...................................... 703
	ADAPTER AS-STR .................................. 705
	ADAPTER AS ...................................... 707
	ELBOW AS ........................................ 709
	ELBOW AS ........................................ 711
	UNION AS ........................................ 713
	ADAPTER AS ...................................... 714
	CONNECTOR AS .................................... 716
	ADAPTER AS ...................................... 718
	TEE AS .......................................... 720
	ADAPTER AS-ELBOW ................................ 721
	ADAPTER AS ...................................... 723
	ADAPTER AS ...................................... 725
	ADAPTER AS-TEE .................................. 726
	ELBOW AS ........................................ 728
	ADAPTER AS ...................................... 730
	ADAPTER AS ...................................... 732
	ADAPTER AS ...................................... 734
	CONNECTOR AS. ................................... 736
	ADAPTER AS ...................................... 738
	PLUG AS ......................................... 740
	ADAPTER AS ...................................... 742
	VAVLE GP - RELIEF ............................... 744
	ADAPTER AS ...................................... 746
	ADAPTER AS ...................................... 748
	ADAPTER AS-ELBOW ................................ 750
	ADAPTER AS ...................................... 752
	CONNECTOR AS .................................... 754
	ADAPTER AS-STRAIGHT ............................. 755
	PLUG AS ......................................... 757
	ADAPTER AS ...................................... 759
	ADAPTER AS-STRAIGHT ............................. 761
	ADAPTER AS-ELBOW ................................ 763
	ADAPTER AS ...................................... 765
	ADAPTER AS ...................................... 767
	CYLINDER-HYDRAULIC .............................. 769
	VALVE AS-MAST CONTROL ........................... 770
	KIT-20M MEGA TECH HOSE CONVERSION ............... 771
	LINES GP-FAN DRIVE .............................. 774
	LINES GP-COMPRESSOR ............................. 777
	LINES GP-HEATER ................................. 779
	LINES GP-SERVICE ................................ 781
	INSTALL, CYL PULLDOWN, 110K,20M ................. 784
	CONTROL VALVE AS ................................ 793
	ADAPTER AS ...................................... 795
	JACK GP-HYDRAULIC ............................... 797
	JACK GP-HYDRAULIC ............................... 800
	JACK GP-HYDRAULIC ............................... 802
	LINES GP-CYLINDER ............................... 804
	LINES GP-HYDRAULIC OIL .......................... 807
	LINES GP-OIL COOLER ............................. 811
	LINES GP-COMPRESSOR ............................. 813
	CYLINDER GP-TENSIONER ........................... 815
	VALVE GP-CONTROL ................................ 817
	AUX CONTROL VALVE AS ............................ 819
	DRIVE-HYDRAULIC-PUMP AS ......................... 821
	CYLINDER GP-HYDRAULIC ........................... 831
	HYDRAULIC PIPNG AS .............................. 833
	MAIN PUMP AS - PIPING ........................... 837
	HYDRAULIC TANK INSTALLATION ..................... 844
	TANK-HYDRAULIC SUB AS ........................... 846
	MANIFOLD-SUCTION ................................ 851
	HYDRAULIC AR .................................... 853
	RETURN MANIFOLD AS .............................. 854
	VALVE GP-RELIEF ................................. 856
	STARTING MOTOR GP-HYDRAULIC ..................... 857
	VALVE AS ........................................ 859
	VALVE GP-RELIEF ................................. 860
	LINES GP-TANK ................................... 861
	FILTER GP-OIL ................................... 863
	LINES GP-HYDRAULIC .............................. 865
	LINES GP-HYDAULIC ............................... 867
	MAST RAISING CYLINDER INSTALLATION .............. 869
	FILTER LOOP INSTALLATION ........................ 873
	LINES GP-HYDRAULIC .............................. 875
	LINES GP-HYDRAULIC .............................. 877
	VALVE GP-CONTROL ................................ 879
	VALVE GP ........................................ 881
	VALVE GP-SOLENOID ............................... 883
	LINES GP-HYDRAULIC .............................. 885
	LINES GP-HYDRAULIC .............................. 887
	LINES GP-HYDRAULIC .............................. 889
	LINES GP-HYDRAULIC .............................. 891
	LINES GP-HYDRAULIC .............................. 893
	CLAMP AS ........................................ 895
	LINES GP-HYDRAULIC .............................. 897
	LINES GP-HYDRAULIC .............................. 899
	LINES GP-HYDRAULIC .............................. 901
	CYLINDER GP ..................................... 903
	LINES GP-WRENCH ................................. 905
	LINES GP-HYDRAULIC .............................. 907
	LINES GP-HYDRAULIC .............................. 909
	LINES GP-HYDRAULIC .............................. 911
	LINES GP-HYDRAULIC .............................. 914
	VALVE GP-LUBE ................................... 916
	ADAPTER, PLUG ................................... 918
	MANIFOLD, TENSIONER ............................. 919
	CYLINDER, HYDRAULIC ............................. 921
	CYLINDER, HYDRAULIC ............................. 923
	CYLINDER, HYDRAULIC ............................. 925
	CYLINDER, HOIST/PULLDOWN (MAST) ................. 927
IMPLEMENTS .......................................... 929
	MAST LOCK ASSEMBLY .............................. 929
	ROTARY HEAD AS-HIGH TORQUE ...................... 931
	WELDMENT, MAST REST-VERTICAL .................... 934
	PIPE CATCHER W/ACTUATING ARM ASSY (LO) .......... 936
	PIPE CATCHER W/ACTUATING ARM ASSY (UP) .......... 938
	RETAINER ........................................ 940
	PIPE CATCHER CRADLE ASSEMBLY .................... 942
	PIPE CATCHER CRADLE ASSEMBLY (UPPER) ............ 943
	LOWER PIPE CAROUSEL ASSEMBLY .................... 945
	PIPE RACK INTERLOCK ASSEMBLY .................... 948
	PIPE POSITIONER ASSEMBLY ........................ 950
	DRILL PIPE SUPPORT ASSEMBLY ..................... 952
	PIPE STABILIZER ASSEMBLY ........................ 955
	PIPE ASSEMBLY ................................... 957
	MAST ANGLE INDICATOR AS ......................... 959
	INST, MAST LOCKING ASM -W- IND. LIGHTS .......... 961
	TOW BAR ASSEMBLY ................................ 963
	MAST ACCESS LADDER ASSEMBLY ..................... 966
	MAST AS ......................................... 968
	DECAL KIT, MACHINE .............................. 982
	INSTL, AUTO LUBE, HYDRAULIC PUMP ................ 983
	SHAFT GP-DRIVE .................................. 984
	INSTALL,CAROUSEL,10-3/4,30 FT,MD6540 ............ 986
	ASM,CAROUSEL,10-3/4,30 FT,MD6540 ................ 989
	REMOTE TRAM CONTROL ............................. 991
	MISCELLANEOUS MAST PARTS ........................ 993
	JAW - AUTO TOOL ................................. 994
	MAST COMMON ..................................... 995
	LADDER AS ....................................... 996
	KIT-LANYARD ..................................... 998
	TOOL AS ......................................... 999
	SHEAVE AS .......................................1001
	WRENCH GP-ROD ...................................1002
	PIPE RACK ASSEMBLY ..............................1004
	DRILL PIPE CATCHER ASSEMBLY .....................1007
MACHINE ARRANGEMENT .................................1011
	COMMON AR .......................................1011
OPERATOR STATION ....................................1012
	KITCHENETTE AS ..................................1012
	WINDOW SHADE AS .................................1014
	LOWER SIDE CONTROL PANEL ASSEMBLY (RH) ..........1017
	UPPER SIDE CONTROL PANEL ASSEMBLY (RH) ..........1019
	INSTALLATION, CLOSED CIRCUIT VIDEO - SKL ........1021
	CIRCUIT BREAKER PANEL ASSEMBLY ..................1024
	CONSOLE ASSEMBLY ................................1026
	BRACKET, RETAINING ..............................1028
	INTERFACE MINING SYSTEM AS ......................1030
	HARNESS, ELECTRICAL - CAB TO MAIN J-BOX .........1032
	HARNESS, ELECTRICAL - CAB MAIN POWER ............1034
	LUNCHEONETTE AS .................................1036
	GUARD, OPERATOR CABIN WINDOW ....................1038
	AIR CONDITIONER AS ..............................1040
	RADIO AS ........................................1042
	HVAC UNIT INSTALLATION ..........................1044
	SEAT GP .........................................1046
	HARNESS INSTALLATION - CAB TO MJB ...............1048
	CAB MODIFICATION ................................1050
	AIR CONDITIONING/HEATER INSTALLATION ............1051
	CAB AR ..........................................1052
	CONTROLS AR .....................................1053
	CAB AS ..........................................1054
	CAB INSTALLATION ................................1056
	LINES GP-AIR CONDITIONER ........................1058
	CAB AS - SUB ....................................1061
	MONITOR GP-OPERATOR .............................1064
	CAB - MODIFICATION ..............................1065
	SEAT GP .........................................1067
	WINDSHIELD WIPER INSTALLATION ...................1068
PNEUMATIC SYSTEM ....................................1071
	MAIN AIR MANIFOLD ASSEMBLY ......................1071
	AIR COMPRESSOR (DIESEL 3600/100) ................1073
	COOLER ASSEMBLY .................................1075
	VALVE AS-REDUCING ...............................1077
	COMPRESSOR AS ...................................1078
	VALVE, RUNNING ..................................1079
	VALVE, BLOWDOWN .................................1080
	KIT, AIR CYLINDER DIAPHRAGM REPAIR ..............1081
	REGULATOR, VALVE ................................1082
	AIR COMPRESSOR ASSEMBLY .........................1083
	AIR COMPRESSOR ASSEMBLY .........................1084
	BLOWDOWN VALVE-NC-1" PORTS ......................1086
	OIL FILTER ASSEMBLY .............................1087
	VALVE-THERMAL BYPASS-190 DEG. ...................1088
	VALVE ...........................................1089
	LINES GP-COMPRESSOR .............................1090
	COMPRESSOR CONTROL PIPING ASSY-MD6540 ...........1092
	KIT-THERMO CAB GLASS ............................1097
	COMPRESSOR AS ...................................1098
	PIPING AS-MAIN AIR-UPPER SECTION ................1101
	TANK SPEAR, FLUID LEVEL PROBE - HAMMER ..........1103
	VALVE GP-CONTROL ................................1105
	RECEIVER TANK AS-SPARE PARTS LIST ...............1107
	COMPRESSOR CONTROL PIPING .......................1109
	MAIN AIR PIPING .................................1112
	FILTER GP-GREASE ................................1115
	LINES GP-COMPRESSOR .............................1117
	COUPLING, COMPRESSOR ............................1119
POWER TRAIN .........................................1121
	DRIVE GP-FINAL ..................................1121
	COUPLING AS-DRIVE ...............................1123
SERVICE EQUIPMENT AND SUPPLIES ......................1125
	DECAL KIT, SAFETY, SKL (INTERNATIONAL) ..........1125
	DRILLING ACCESSORIES, 10-3/4 PIPE (SKL) .........1126
	WINCH REMOTE ASSEMBLY ...........................1127
	HOSE REEL ROTATING PLATFORM ASSEMBLY ............1129
	HOSE REEL .......................................1131
	PRESSURE WASHER AS ..............................1133
	SERVICE AR ......................................1134
	AID GP-ETHER STG ................................1135
	DRILL ACCESSORIES AR ............................1137
	ISO DECALS ......................................1138
	PRESSURE WASHER AR ..............................1139
	FILM GP .........................................1140
	FILM GP-INTERNATIONAL ...........................1142
	FILM GP .........................................1146
	LINES GP-FUEL ...................................1149
	LINES GP-WASHER .................................1151
	CABLE AS-WINCH ..................................1153
	KIT, ADAPTER SEAL ...............................1155
	KIT, CAPS & PLUGS, O ............................1156
	KIT-O-RINGS, CAPS, AND PLUGS ....................1157
	PLATE - INSTRUCTION .............................1158
TOP LEVEL ASSEMBLIES ................................1159
	MAST PLUMBING KIT ...............................1159
UNDERCARRIAGE .......................................1160
	CYLINDER GP .....................................1160
	ROLLER GP-TRACK .................................1162
	IDLER GP - FRONT ................................1164
	IDLER AS - BRG & ................................1166
	ACCUMULATOR GP ..................................1168
	ROLLER GP - TRACK ...............................1170
	TRACK GP ........................................1172
	ROLLER AR - TRACK ...............................1173
	GUARD GP-TRACK ROLLER ...........................1175
	IDLER GP - FRONT ................................1177
	IDLER GP-FRONT ..................................1179
	UNDERCARRIAGE AR ................................1181
	LINK AS - TRACK .................................1183
	LINES GP-UNDERCARRIAGE ..........................1184
	GUARD GP-TRACK MOTOR ............................1186
	UNDERCARRIAGE AR ................................1188
	COVER GP ........................................1190
	DRIVE GP ........................................1192
	VALVE GP ........................................1196
	STOPPER AS ......................................1198
WATER SYSTEM ........................................1200
	WATER TANK ASSEMBLY .............................1200
	AUXILIARY WATER TANK ASSEMBLY ...................1202
	WATER TANK INSTALLATION .........................1204
	WATER INJECTION ASSEMBLY ........................1206
	CAT WATER PUMP HOUSING ASSEMBLY .................1210
	PRESSURE WASHER .................................1212
	PUMP GP-WATER ...................................1214
	WATER INJECTION INSTALLATION ....................1216
WORK TOOLS ..........................................1217
	TOP SUB WITH SHOCK SUB, KIT,10-3/4 ..............1217
	INST, AUTO TOOL .................................1218
	WINCH INSTALLATION ASSEMBLY .....................1219
	SHOCK ABSORBER GP ...............................1223
	WINCH & ADAPTER GP ..............................1225
PART NUMBER INDEX ...................................1229

CAT ROTARY DRILL  MD6540C ROTARY DRILL PARTS MANUAL – PDF DOWNLOAD:

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