CAT 59HR Blast Hole Drill Operator Manual PDF Download

Description

CAT Rotary Track Drill 59HR Blast Hole Drill Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Rotary Track Drill 59HR Blast Hole Drill Operator’s Manual – PDF DOWNLOAD

Manual No.
10836
SN: 141426

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures, the operators and maintenance personnel can perform all tasks in a safe manner.
• When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual.
• Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgment and the alertness of the entire mining crew.
• Throughout this manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied for this purpose. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance, contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414) 768-4000

It is the policy of Bucyrus International, Inc. to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development, some procedures, specifications and parts may be altered in a constant effort to improve our machines

SAFETY

• The safety alert symbols displayed here, and throughout this manual, call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all CAUTION and DANGER placards mounted at various locations on the machine.
• Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definition. In the event you question your ability to safely perform any of the enclosed maintenance and operational procedures contact your regional Bucyrus service representative or the factory.
• The following defines distinctions between safety instructions. In all these definitions the safety alert symbols is used.

TABLE OF CONTENTS:

CAT Rotary Track Drill 59HR Blast Hole Drill Operator’s Manual – PDF DOWNLOAD

GENERAL INFORMATION ………………………………………………………………………………………………5
SAFETY ……………………………………………………………………………………………………………………….6
SAFETY PRECAUTIONS …………………………………………………………………………………………..7
FIRE PREVENTION CONSIDERATIONS ………………………………………………………………………… 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS ………………………… 11
MACHINE PLACARDS………………………………………………………………………………………………….. 14
Stored Energy Signs ………………………………………………………………………………………………….. 15
OPERATION NEAR ELECTRICAL TRANSMISSION LINES ………………………………………….. 16
MACHINE OVERVIEW ………………………………………………………………………………………………….. 17
PROPEL MACHINERY ……………………………………………………………………………………………. 17
MAINFRAME AND DECKS ………………………………………………………………………………………. 18
MACHINERY HOUSE ……………………………………………………………………………………………… 20
MAIN AIR SYSTEMS ………………………………………………………………………………………………. 21
HYDRAULIC SYSTEM ……………………………………………………………………………………………. 22
OPERATOR’S CAB ………………………………………………………………………………………………… 23
MAST …………………………………………………………………………………………………………………… 24
ROTARY/PULLDOWN MACHINERY …………………………………………………………………………. 25
ROTARY GEARCASE …………………………………………………………………………………………….. 26
PULLDOWN GEARCASE ………………………………………………………………………………………… 26
DRILL TOOL STRING ASSEMBLY ……………………………………………………………………………. 27
BREAKOUT WRENCH ……………………………………………………………………………………………. 28
CABLE REEL…………………………………………………………………………………………………………. 28
CONTROLS – LOCATION AND FUNCTION …………………………………………………………………….. 29
OPERATOR’S CONTROL CONSOLE ……………………………………………………………………….. 30
Operator’s Control Console – Overall View …………………………………………………………………… 30
MAIN CONTROL PANEL …………………………………………………………………………………………. 31
Main Control Panel ……………………………………………………………………………………………………. 31
HOIST/PULLDOWN RHEOSTAT ………………………………………………………………………… 32
ROTARY RHEOSTAT ………………………………………………………………………………………… 32
DRILL/PROPEL CONTROLS ON AND OFF PUSHBUTTON …………………………………… 32
HOIST/PULLDOWN SPEED SELECTOR SWITCH ……………………………………………….. 33
ROTARY SPEED SELECTOR SWITCH……………………………………………………………….. 33
HOIST BRAKE SWITCH …………………………………………………………………………………….. 34
PIPE RACK SELECTOR SWITCH……………………………………………………………………….. 34
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) ……………………………………………… 34
WINCH/MAST SELECTOR SWITCH……………………………………………………………………. 35
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) ……………………………………….. 35
TOOL WRENCH SWITCH ………………………………………………………………………………….. 36
DUST CURTAIN SWITCH ………………………………………………………………………………….. 36
BIT VIEW HATCH SWITCH ………………………………………………………………………………… 36
PROPEL CONTROL PANEL ……………………………………………………………………………………. 37
Propel Control Panel …………………………………………………………………………………………………. 37
EMERGENCY STOP PUSHBUTTON ………………………………………………………………….. 37
PROPEL SPEED SELECTOR SWITCH ………………………………………………………………..37
COMPRESSOR STOP PUSHBUTTON ………………………………………………………………..38
COMPRESSOR VENT/DRILL SWITCH ………………………………………………………………… 38
HEATER/VENT/AIR CONDITIONER CONTROLS ………………………………………………….. 38
OPERATING MODE SELECTOR SWITCH …………………………………………………………… 38
PROPEL JOYSTICKS………………………………………………………………………………………… 38
SELECTOR SWITCH PANEL…………………………………………………………………………………… 39
Selector Switch Panel ……………………………………………………………………………………………….. 39
BREAKOUT WRENCH SWITCH …………………………………………………………………………. 40
PIPE POSITIONER SWITCH ………………………………………………………………………………. 40
DUST SEAL SWITCH ………………………………………………………………………………………… 40
A-FRAME LOCK SWITCH ………………………………………………………………………………….. 40
MAST BRACE LOCK SWITCH ……………………………………………………………………………. 40
MAST LOCK SWITCH ……………………………………………………………………………………….. 41
BOARDING STAIRS SWITCH……………………………………………………………………………… 41
PEDESTAL HEATER SWITCH ……………………………………………………………………………. 41
FIRE SUPPRESSION SYSTEM INDICATORS ………………………………………………………. 41
RADIO……………………………………………………………………………………………………………… 41
LEVELING CONTROL PANEL………………………………………………………………………………….. 42
Leveling Control Panel ………………………………………………………………………………………………. 42
MANUAL LEVELING JOYSTICKS………………………………………………………………………… 43
AUTOMATIC LEVELING SWITCH ……………………………………………………………………….. 43
WATER INJECTION ON/OFF SWITCH ………………………………………………………………… 43
WATER INJECTION FLOW CONTROL………………………………………………………………… 43
HORN PUSHBUTTON ………………………………………………………………………………………. 44
DEPTH INDICATOR RESET PUSHBUTTON………………………………………………………… 44
PROGRAMMED DRILL CONTROL SWITCH…………………………………………………………. 44
EMERGENCY STOP PUSHBUTTON ………………………………………………………………….. 44
OPERATOR’S DISPLAY TERMINAL …………………………………………………………………………. 45
Operator’s Display Panel …………………………………………………………………………………………… 45
MACHINERY HOUSE CONTROLS …………………………………………………………………………… 46
LIGHTING LOAD CENTER…………………………………………………………………………………. 46
CONTROLS ON THE LOW VOLTAGE START CABINET ……………………………………….. 46
CONTROLS ON THE LOW VOLTAGE CABINET…………………………………………………… 47
Low Voltage Cabinet (Typical) …………………………………………………………………………………….. 47
CONTROL ON THE PROGRAMMABLE CONTROLLER CABINET ………………………….. 47
Programmable Control Cabinet …………………………………………………………………………………… 47
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS …………………………… 48
Hoist Pulldown and Rotary Drive Cabinets …………………………………………………………………… 48
CONTROLS ON OR NEAR THE AIR COMPRESSOR ……………………………………………. 50
Air Compressor Mounted Controls ……………………………………………………………………………… 50
MISCELLANEOUS CONTROLS ………………………………………………………………………….. 51
PORTABLE REMOTE PROPEL STATION (OPTIONAL) …………………………………………. 51
Portable Remote Propel Station (Optional) …………………………………………………………………… 51
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL …………………………………. 52
Hydraulic Reservoir Remote Fill Control Panel …………………………………………………………….. 52
LUBE CONTROL PANEL …………………………………………………………………………………… 52
Lube Control Panel ……………………………………………………………………………………………………. 52
PRESTART CHECKS…………………………………………………………………………………………………… 53
EXTERNAL INSPECTION………………………………………………………………………………………… 53
Daily Inspection Items ………………………………………………………………………………………………. 54
ONBOARD INSPECTION ………………………………………………………………………………………… 56
Onboard Inspection Items ………………………………………………………………………………………….. 56
PRESTART LUBRICATION ……………………………………………………………………………………… 59
START-UP………………………………………………………………………………………………………………….. 59
MACHINE START-UP ……………………………………………………………………………………………… 59
MACHINERY CHECK ………………………………………………………………………………………… 61
BREAK-IN OF NEW COMPONENTS …………………………………………………………………… 61
ROTARY DRIVE UNIT BREAK-IN …………………………………………………………………… 61
HOIST/PULLDOWN GEARCASE BREAK-IN ……………………………………………………. 61
ELECTRIC MOTOR BREAK-IN ……………………………………………………………………… 61
MAINTENANCE DURING OPERATION…………………………………………………………………………… 62
PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK ………………………………………. 63
OPERATION ……………………………………………………………………………………………………………….. 63
PROPELLING ………………………………………………………………………………………………………… 64
DEFINITIONS …………………………………………………………………………………………………… 64
PROPEL PROCEDURE……………………………………………………………………………………… 65
Operator Controls – Propel …………………………………………………………………………………………. 66
Propel – Forward or Reverse ………………………………………………………………………………………. 67
Propel – Gradual Right Hand Turn ……………………………………………………………………………….. 67
Propel – Gradual Left Hand Turn …………………………………………………………………………………. 68
Propel – Counter-Rotation Left Hand Turn ……………………………………………………………………. 68
Gradual Turns – 15° Increments …………………………………………………………………………………. 69
TOWING PROCEDURE …………………………………………………………………………………….. 70
Tow Bar Detail ………………………………………………………………………………………………………….. 70
CABLE REEL OPERATION ……………………………………………………………………………………… 71
Cable Reel ………………………………………………………………………………………………………………. 71
LEVELING …………………………………………………………………………………………………………….. 72
Machine Orientation ………………………………………………………………………………………………….. 72
Controls for Leveling the Machine ……………………………………………………………………………….. 74
MAST RAISING AND LOWERING …………………………………………………………………………….. 74
MAST RAISING…………………………………………………………………………………………………. 74
Controls for Raising or Lowering the Mast ……………………………………………………………………. 75
MAST LOWERING ……………………………………………………………………………………………. 76
Controls for Angle Drilling …………………………………………………………………………………………… 77
PULLDOWN MACHINERY OPERATION ……………………………………………………………………. 78
Controls for Hoist / Pulldown ……………………………………………………………………………………… 78
AUXILIARY WINCH OPERATION………………………………………………………………………………. 79
Controls for Operating the Winch ……………………………………………………………………………….. 79
PIPE RACK OPERATION …………………………………………………………………………………… 80
Controls for Operating the Pipe Racks ………………………………………………………………………… 81
TOOL HANDLING …………………………………………………………………………………………………… 84
PIPE LOADING AND UNLOADING ………………………………………………………………………. 84
DRILL TOOL STRING ASSEMBLY ………………………………………………………………………. 86
Stabilizer Installation …………………………………………………………………………………………………. 87
Controls for Drill Pipe Installation ……………………………………………………………………………….. 87
Installing Drill Pipe ……………………………………………………………………………………………………. 88
Stabilizer Installation …………………………………………………………………………………………………. 90
Bit Installation ………………………………………………………………………………………………………….. 91
BREAKOUT WRENCH OPERATION ………………………………………………………………………… 92
DRILL TOOL STRING DISASSEMBLY ………………………………………………………………………. 93
ADDING ADDITIONAL DRILL PIPE ………………………………………………………………………. 95
REMOVAL OF MULTIPLE SECTION DRILL PIPE…………………………………………………… 96
ANGLE DRILLING…………………………………………………………………………………………………… 97
Jib Crane …………………………………………………………………………………………………………………. 98
DUST SUPPRESSION SYSTEM OPERATION …………………………………………………………… 98
DRILLING ……………………………………………………………………………………………………………… 99
VERTICAL DRILLING …………………………………………………………………………………………. 99
Controls for Normal Drilling ………………………………………………………………………………………..100
STARTING THE HOLE (COLLARING) ………………………………………………………….. 100
NORMAL DRILLING ……………………………………………………………………………………. 101
ENDING THE HOLE …………………………………………………………………………………… 103
ENDING THE HOLE (MULTIPLE PIPE SECTIONS)………………………………………… 104
DRILLING DIFFICULT FORMATIONS…………………………………………………………………. 104
UNCONSOLIDATED MATERIALS ……………………………………………………………………… 105
WET OR STICKY FORMATIONS ………………………………………………………………………. 107
ANGLE DRILLING……………………………………………………………………………………………. 108
PROGRAMMED DRILL CONTROL DRILLING……………………………………………………… 109
Controls for Programmed Drill Control …………………………………………………………………………109
PREPARING TO MOVE……………………………………………………………………………………. 110
MACHINE SHUTDOWN ………………………………………………………………………………………… 112
SHUTDOWN PROCEDURE……………………………………………………………………………… 112
SHORT TERM STORAGE ……………………………………………………………………………….. 113
LONG TERM STORAGE ………………………………………………………………………………….. 114
ATTENDED LONG TERM STORAGE………………………………………………………………… 115
UNATTENDED LONG TERM STORAGE……………………………………………………………. 115
TOOL RECOVERY …………………………………………………………………………………………………….. 116
PIPE SIZE LIMITATIONS ……………………………………………………………………………………….. 118
Drill Pipe Limitations ………………………………………………………………………………………………… 118
DRILL STABILITY CHARTS ……………………………………………………………………………………. 119
Drill Stability Chart – Special Propel Conditions …………………………………………………………… 119
Drill Stability Chart – Typical Propel Conditions …………………………………………………………….120
TYPICAL MACHINE SPECIFICATIONS …………………………………………………………………………. 121
Machine Dimensions …………………………………………………………………………………………………122
COMPONENT SYSTEMS …………………………………………………………………………………………… 125
GENERAL ESTIMATED COMPONENT WEIGHTS …………………………………………………………. 126

CAT ROTARY TRACK DRILL 59HR BLAST HOLE DRILL OPERATOR’S MANUAL – PDF DOWNLOAD:

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