CAT MD6640 Blast Hole Drill System Operator’s Manual PDF

Description

CAT Rotary Track Drill MD6640 Blast Hole Drill System Operation Manual – PDF Download

DESCRIPTION:

CAT Rotary Track Drill MD6640 Blast Hole Drill System Operation Manual – PDF Download

1. This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators can perform all tasks in a safe manner. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it.
2. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
3. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Caterpillar Global Mining parts representative.

TABLE OF CONTENTS:

CAT Rotary Track Drill MD6640 Blast Hole Drill System Operation Manual – PDF Download

MD6640 BLAST HOLE DRILL
SYSTEM OPERATION MANUAL
Always refer to the safety information in this section of this manual before
starting any maintenance procedure on this machine.
Table of Contents
MD6640 BLAST HOLE DRILL ………………………………………………………………………………………….1
GENERAL INFORMATION ………………………………………………………………………………………………5
SAFETY ………………………………………………………………………………………………………………….6
SAFETY PRECAUTIONS…………………………………………………………………………………………..7
FIRE PREVENTION CONSIDERATIONS ……………………………………………………………………….. 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS ………………………. 11
WARNING SIGNS AND DECALS …………………………………………………………………………………… 14
Stored Energy Signs ……………………………………………………………………………………………………15
OPERATION NEAR ELECTRICAL TRANSMISSION LINES …………………………………………. 16
MACHINE OVERVIEW …………………………………………………………………………………………………. 17
PROPEL MACHINERY ……………………………………………………………………………………………. 18
MAIN FRAME AND DECKS ……………………………………………………………………………………… 19
MACHINERY HOUSE ……………………………………………………………………………………………… 20
MAIN AIR SYSTEMS ……………………………………………………………………………………………….. 21
Air Compressor …………………………………………………………………………………………………………..21
HYDRAULIC SYSTEM…………………………………………………………………………………………….. 22
OPERATOR’S CAB ……………………………………………………………………………………………….. 23
MAST……………………………………………………………………………………………………………………. 23
Mast/Machinery …………………………………………………………………………………………………………..24
ROTARY GEARCASE…………………………………………………………………………………………….. 25
PULLDOWN GEARCASE……………………………………………………………………………………….. 26
DRILL TOOL STRING ASSEMBLY ……………………………………………………………………………. 27
BREAKOUT WRENCH …………………………………………………………………………………………… 28
CABLE REEL ………………………………………………………………………………………………………… 28
CONTROLS – LOCATION AND FUNCTION …………………………………………………………………… 29
OPERATOR’S CONTROL CONSOLES ………………………………………………………………………… 29
OPERATOR’S CONTROL CONSOLE – OVERVIEW …………………………………………………………29
LEFT CONTROL CONSOLE …………………………………………………………………………………… 30
LEFT CONTROL CONSOLE – OVERVIEW …………………………………………………………………….30
PROGRAMMED DRILL CONTROL PUSHBUTTON — OPTION……………………………… 31
OPERATING MODE SELECTOR SWITCH ………………………………………………………….. 31
PULLDOWN / HOIST SPEED RANGE SELECTOR SWITCH ………………………………… 31
HOIST BRAKE SWITCH ……………………………………………………………………………………. 32
MAIN AIR VALVE SWITCH ………………………………………………………………………………….. 32
DEPTH INDICATOR RESET PUSH-BUTTON………………………………………………………. 32
EMERGENCY STOP PUSH-BUTTON…………………………………………………………………. 33
BIT VIEW HATCH SWITCH ………………………………………………………………………………… 33
1-2
System Operation Section
MD6640 Blasthole Drill BI012721
LEFT JOYSTICK (DUAL FUNCTION) – PROPEL TRACK / WINCH …………………………. 33
ROTARY DRIVE SPEED SELECTOR SWITCH …………………………………………………… 34
HOIST/PULLDOWN RHEOSTAT ………………………………………………………………………… 34
DUST CONTROL ON/OFF SWITCH — OPTION …………………………………………………. 34
DUST CURTAIN SWITCH — OPTION…………………………………………………………………. 34
DUST CONTROL FLOW CONTROL — OPTION …………………………………………………. 35
UNDER DECK SPRAYERS — OPTION ……………………………………………………………… 35
RIGHT CONTROL CONSOLE …………………………………………………………………………………. 36
RIGHT CONTROL CONSOLE – OVERVIEW …………………………………………………………………..36
PIPE POSITIONER SWITCH ……………………………………………………………………………… 37
RIGHT JOYSTICK (TRIPLE FUNCTION) – PROPEL TRACK / PIPE RACK / MAST …… 37
ROTARY SPEED POTENTIOMETER …………………………………………………………………. 38
DUST SEAL SLIDER SWITCH …………………………………………………………………………… 38
PROPEL SPEED RANGE SELECTOR SWITCH …………………………………………………. 38
HORN PUSH-BUTTON ……………………………………………………………………………………… 38
TOOL WRENCH SWITCH …………………………………………………………………………………. 38
BREAKOUT WRENCH SWITCH………………………………………………………………………… 39
PIPE RACK SELECTOR SWITCH ……………………………………………………………………… 39
LEVELING JACK CONTROL SWITCHES ……………………………………………………………. 39
AUTO LEVEL SWITCH ……………………………………………………………………………………… 39
AUXILIARY CONTROL CONSOLE ………………………………………………………………………………..41
EXTERIOR LIGHTS …………………………………………………………………………………………..41
TRAIL CABLE TRIP PUSH-BUTTON …………………………………………………………………… 41
FLOOR DEFROST SWITCH……………………………………………………………………………… 42
HEATER / VENT / AIR CONDITIONER CONTROLS ……………………………………………… 42
BOARDING STAIRS SWITCH…………………………………………………………………………….. 42
RADIO / CD PLAYER ………………………………………………………………………………………… 42
OPERATOR’S DISPLAY ……………………………………………………………………………………………….43
OPERATOR’S DISPLAY MONITOR ……………………………………………………………………………….43
DISPLAY AREA & INDICATORS………………………………………………………………………………..43
DISPLAY SCREENS ………………………………………………………………………………………………. 44
TITLE SCREEN ………………………………………………………………………………………………………….44
LEVELING SCREEN …………………………………………………………………………………………………..45
STATUS SCREEN ………………………………………………………………………………………………………45
ACTIVE ALARM …………………………………………………………………………………………………………46
STATUS SCREEN with Pop-up Ribbon …………………………………………………………………………..46
ALARM HISTORY……………………………………………………………………………………………………….47
HELP NAVIGATION …………………………………………………………………………………………………….47
PLC DIAGNOSTICS ……………………………………………………………………………………………………48
CALIBRATION and LIMITS ………………………………………………………………………………………….48
OPERATING HOURS ………………………………………………………………………………………………….49
FIELD TESTS…………………………………………………………………………………………………………….49
MACHINERY HOUSE CONTROLS …………………………………………………………………………..50
LIGHTING LOAD CENTER…………………………………………………………………………………. 50
LIGHTING LOAD CENTER …………………………………………………………………………………………..50
CONTROLS LOCATED ON LOW VOLTAGE START CABINET ……………………………… 51
CONTROLS LOCATED ON LOW VOLTAGE CABINET…………………………………………. 51
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET ………………… 52
TYPICAL PROGRAMMABLE CONTROL CABINET ………………………………………………………….52
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS …………………………. 52
1-3
System Operation Section
BI012721 MD6640 Blasthole Drill
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS ………………………52
MISCELLANEOUS CONTROLS …………………………………………………………………………. 53
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL ……………………………….. 53
Hydraulic Reservoir Remote Fill Control Panel ………………………………………………………………….53
PORTABLE REMOTE PROPEL STATION (OPTIONAL) ………………………………………… 53
PORTABLE REMOTE PROPEL STATION ………………………………………………………………………53
RADIO REMOTE PROPEL STATION (OPTIONAL) ……………………………………………….. 54
PRESTART CHECKS………………………………………………………………………………………………….. 56
EXTERNAL INSPECTION ……………………………………………………………………………………….. 56
ONBOARD INSPECTION ……………………………………………………………………………………….. 58
PRESTART LUBRICATION…………………………………………………………………………………………… 60
START-UP ………………………………………………………………………………………………………………….. 61
MACHINE START UP ……………………………………………………………………………………………… 61
MACHINERY CHECK ………………………………………………………………………………………… 62
BREAK-IN OF NEW COMPONENTS ………………………………………………………………….. 62
ROTARY DRIVE UNIT BREAK-IN ………………………………………………………………….. 62
HOIST/PULLDOWN GEARCASE BREAK-IN ………………………………………………….. 62
ELECTRIC MOTOR BREAK-IN …………………………………………………………………….. 62
OPERATION ………………………………………………………………………………………………………………. 63
PROPELLING ……………………………………………………………………………………………………….. 63
DEFINITIONS …………………………………………………………………………………………………… 63
PROPEL PROCEDURE ……………………………………………………………………………………. 64
STRAIGHT PROPEL – FORWARD OR REVERSE …………………………………………………………..65
GRADUAL RIGHT HAND TURN…………………………………………………………………………………….66
GRADUAL LEFT HAND TURN………………………………………………………………………………………66
COUNTER-ROTATION LEFT HAND TURN ……………………………………………………………………..67
ENSURE GRADUAL TURNS ARE MADE – 15° INCREMENTS………………………………………….67
TOWING PROCEDURE ……………………………………………………………………………………. 69
TOWING PROCEDURE……………………………………………………………………………………………….69
CABLE REEL OPERATION …………………………………………………………………………………….. 71
LEVELING …………………………………………………………………………………………………………….. 72
MAST RAISING AND LOWERING …………………………………………………………………………….. 73
MAST RAISING …………………………………………………………………………………………………. 74
MAST STATUS SCREEN …………………………………………………………………………………………….75
MAST LOWERING ……………………………………………………………………………………………. 76
PULLDOWN MACHINERY OPERATION …………………………………………………………………… 77
AUXILIARY WINCH OPERATION ……………………………………………………………………………… 78
PIPE RACK OPERATION ………………………………………………………………………………….. 79
PIPE RACK OPERATION…………………………………………………………………………………………….80
TOOL HANDLING …………………………………………………………………………………………………… 82
PIPE LOADING AND UNLOADING ………………………………………………………………………. 82
DRILL TOOL STRING ASSEMBLY ………………………………………………………………………. 84
TOOL STRING …………………………………………………………………………………………………………..84
STABILIZER INSTALLATION………………………………………………………………………………………..85
BREAKOUT WRENCH OPERATION ……………………………………………………………………….. 89
DRILL TOOL STRING DISASSEMBLY ………………………………………………………………………. 90
ADDING ADDITIONAL DRILL PIPE………………………………………………………………………. 92
REMOVAL OF MULTIPLE SECTION DRILL PIPE ………………………………………………….. 93
1-4
System Operation Section
MD6640 Blasthole Drill BI012721
ANGLE DRILLING ………………………………………………………………………………………………….. 94
ANGLE DRILLING EQUIPMENT ……………………………………………………………………………………94
PIPE POSITIONER …………………………………………………………………………………………………….95
JIB CRANE………………………………………………………………………………………………………………..96
DUST SUPPRESSION SYSTEM OPERATION …………………………………………………………..97
WATER INJECTION SYSTEM ……………………………………………………………………………………..98
DRILLING ……………………………………………………………………………………………………………… 99
VERTICAL DRILLING ………………………………………………………………………………………… 99
STARTING THE HOLE (COLLARING) ………………………………………………………….. 100
NORMAL DRILLING ……………………………………………………………………………………. 101
ENDING THE HOLE …………………………………………………………………………………… 103
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) ……………………………………….. 104
DRILLING DIFFICULT FORMATIONS ………………………………………………………………… 104
UNCONSOLIDATED MATERIALS ……………………………………………………………………… 105
WET OR STICKY FORMATIONS …………………………………………………………………………… 107
ANGLE DRILLING ………………………………………………………………………………………………… 108
PROGRAMMED DRILL CONTROL DRILLING …………………………………………………………. 109
PREPARING TO MOVE …………………………………………………………………………………… 110
MACHINE SHUTDOWN ………………………………………………………………………………………… 111
SHUT DOWN PROCEDURE ……………………………………………………………………… 111
SHORT TERM STORAGE ………………………………………………………………………….. 112
LONG TERM STORAGE…………………………………………………………………………….. 113
ATTENDED LONG TERM STORAGE ………………………………………………………….. 114
UNATTENDED LONG TERM STORAGE………………………………………………………. 114
TOOL RECOVERY ……………………………………………………………………………………………………. 115
DRILL STABILITY CHARTS……………………………………………………………………………………. 117
Drill Stability Chart – Special Propel Conditions ……………………………………………………………… 117
Drill Stability Chart – Typical Propel Conditions ………………………………………………………………. 118
65 OR 70 FOOT MAST – TYPICAL MACHINE SPECIFICATIONS …………………………………….. 120
GENERAL ESTIMATED COMPONENT WEIGHTS ………………………………………………………… 122

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]