Cat Rotary Track Drills 49RIII Blast Hole Drill Operator’s Manual – PDF DOWNLOAD

Description

Cat Rotary Track Drills 49RIII Blast Hole Drill Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Rotary Track Drills 49RIII Blast Hole Drill Operator’s Manual – PDF DOWNLOAD

Introduction

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts.
• A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed.
• RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Periodic additions or revisions may be made to this manual.
• These can be ordered and will be mailed directly from the factory. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time.
• This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.

TABLE OF CONTENTS:

Cat Rotary Track Drills 49RIII Blast Hole Drill Operator’s Manual – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION 10
SPECIFICATIONS 12
Machine Dimensions 13
MACHINE OVERVIEW 14
PROPEL MACHINERY 14
Propel Machinery 14
MAINFRAME AND DECKS 15
Mainframe 15
Deck Plan 16
MAST 17
Mast and Mast Machinery 17
MAIN AIR SYSTEMS 18
Air Compressor 18
HYDRAULIC SYSTEM 19
OPERATOR’S CAB 20
Operator’s Cab 20
MACHINE PLACARDS 21
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 23
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 26
PRESTART CHECKS 27
EXTERNAL INSPECTION 27
ONBOARD INSPECTION 30
PRESTART LUBRICATION 32
Bucyrus International, Inc
CONTROLS – LOCATION AND FUNCTION 33
OPERATOR’S CONTROL CONSOLE 33
MAIN CONTROL PANEL 34
HOIST/PULLDOWN RHEOSTAT 34
ROTARY RHEOSTAT 35
DRILL/PROPEL CONTROLS ON / OFF PUSH-BUTTON 35
HOIST/PULLDOWN SPEED SELECTOR SWITCH 35
ROTARY SPEED SELECTOR SWITCH 36
HOIST BRAKE SWITCH 36
PIPE RACK SELECTOR SWITCH 37
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 37
WINCH/MAST SELECTOR SWITCH 37
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 38
TOOL WRENCH SWITCH 38
DUST CURTAIN SWITCH 38
BIT VIEW HATCH SWITCH 39
PROPEL CONTROL PANEL 39
EMERGENCY STOP PUSH-BUTTON 39
PROPEL SPEED SELECTOR SWITCH 40
COMPRESSOR STOP PUSH-BUTTON 40
COMPRESSOR VENT/DRILL SWITCH 40
HEATER/VENT/AIR CONDITIONER CONTROLS 40
OPERATING MODE SELECTOR SWITCH 40
PROPEL JOYSTICKS 41
SELECTOR SWITCH PANEL 42
MAST BRACE LOCK SWITCH 42
MAST LOCK SWITCH 43
BOARDING STAIRS SWITCH 43
PEDESTAL HEATER SWITCH 43
FIRE SUPPRESSION SYSTEM INDICATORS 43
RADIO 43
LEVELING CONTROL PANEL 44
MANUAL LEVELING JOYSTICKS 44
AUTOMATIC LEVELING SWITCH 45
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 45
WATER INJECTION FLOW CONTROL (OPTIONAL) 45
HORN PUSH-BUTTON 45
DEPTH INDICATOR RESET PUSH-BUTTON 46
PROGRAMMED DRILL CONTROL SWITCH 46
EMERGENCY STOP PUSH-BUTTON 46
OPERATOR’S DISPLAY TERMINAL 47
MACHINERY HOUSE CONTROLS 48
Lighting Load Center 48
Low Voltage Start Cabinet 48
Low Voltage Cabinet 49
Programmable Controller Cabinet 49
Hoist/Pulldown and Rotary Drive Control CABINETS 50
Air Compressor Controls 50
MISCELLANEOUS CONTROLS 51
Portable Remote Propel Station (Optional) 51
Hydraulic Reservoir Remote Fill Control Panel 51
Lube Control Panel 52
MACHINE START-UP 53
MACHINERY CHECK 53
BREAK-IN OF NEW COMPONENTS 54
ROTARY DRIVE UNIT BREAK-IN 54
HOIST/PULLDOWN GEARCASE BREAK-IN 54
ELECTRIC MOTOR BREAK-IN 54
MACHINE OPERATION 55
PROPELLING 55
Propel Controls 56
Propel – Forward or Reverse 57
Propel – Gradual Right Turn 58
Propel – Gradual Left Turn 58
Propel – Counter-Rotation Left Turn 59
Gradual Turns – 15° Increments 59
TOWING THE MACHINE 61
CABLE REEL OPERATION 62
MACHINE LEVELING 63
Machine Orientation 63
Leveling Controls 65
MAST RAISING AND LOWERING 65
MAST RAISING 65
Mast Raising/Lowering Controls 66
MAST LOWERING 67
PULLDOWN MACHINERY OPERATION 69
Controls for Hoist/Pulldown 69
AUXILIARY WINCH OPERATION 70
Controls for Operating the Winch 70
PIPE RACK OPERATION 71
Controls for Operating the Pipe Racks 71
TOOL HANDLING 74
PIPE LOADING AND UNLOADING 74
DRILL TOOL STRING ASSEMBLY 75
Stabilizer Installation 77
Controls for Drill Pipe Installation 77
BREAKOUT WRENCH OPERATION 81
DRILL TOOL STRING DISASSEMBLY 82
ADDING ADDITIONAL DRILL PIPE 84
REMOVAL OF MULTIPLE SECTION DRILL PIPE 85
DUST SUPPRESSION SYSTEM OPERATION 86
Water Injection System 87
VERTICAL DRILLING 88
Controls for Drilling 88
STARTING THE HOLE (COLLARING) 89
NORMAL DRILLING 90
ENDING THE HOLE ~SINGLE PIPE SECTION 91
ENDING THE HOLE ~MULTIPLE PIPE SECTIONS 92
DRILLING DIFFICULT FORMATIONS 93
UNCONSOLIDATED MATERIALS 93
WET OR STICKY FORMATIONS 96
PROGRAMMED DRILL CONTROL DRILLING 97
Controls for Programmed Drill Control 97
PREPARING TO MOVE THE MACHINE 98
MACHINE SHUTDOWN 99
SHORT TERM STORAGE 100
LONG TERM STORAGE 101
ATTENDED LONG TERM STORAGE 102
UNATTENDED LONG TERM STORAGE 102
TOOL RECOVERY 103
Drill Stability Chart 105

CAT ROTARY TRACK DRILLS 49RIII BLAST HOLE DRILL OPERATOR’S MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.M