CAT Scoop 488-6 and 488L UN-A-TRAC® Operation Manual A6474X235 – PDF DOWNLOAD

Description

CAT Scoop 488-6 and 488L UN-A-TRAC® Operation Manual A6474X235 – PDF DOWNLOAD

FILE DETAILS:

CAT Scoop 488-6 and 488L UN-A-TRAC® Operation Manual A6474X235 – PDF DOWNLOAD

Language : English
Pages : 355
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Scoop 488-6 and 488L UN-A-TRAC® Operation Manual A6474X235 – PDF DOWNLOAD

1.CAT Scoop 488-6 and 488L UN-A-TRAC® Operation Manual A6474X235
2.CAT Scoop Mine Power Storage Batteries Installation, Use, Maintenance, and Repair Manual
3.CAT Scoop BUCYRUS 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING GUIDE Manual
4.CAT Scoop LA5, LA6, LA8, LA10, LA12, AND LA14 BATTERY CHARGERS OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING, PARTS AND SERVICE GUIDE MANUAL

About this manual
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.

Before starting to work

applicable operating manual: Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.

machine type:This operating manual is intended for:
Bucyrus Model 488-6 UN-A-TRAC®
Model 488L UN-A-TRAC®
Serial No.: N/A
and is only permitted to be used for equipment of this type.

new operation manual: The operating manual must be accessible at all times to all persons working on or with the                                                              machine. It should, if possible, always be available at the place of operation. Send for a new                                                          operation manual immediately if the present manual is no longer complete or has become illegible

Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
supervisory personnel who:
■ initiate and/or
■ supervise the activities just indicated

TABLE OF CONTENTS:

CAT Scoop 488-6 and 488L UN-A-TRAC® Operation Manual A6474X235 – PDF DOWNLOAD

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units, dimensions, and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
© BUCYRUS AMERICA, INC
5 Operation
Operation 5 3
How to operate the UN-A-TRAC® 5 3
Who is allowed to operate the UN-A-TRAC® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment – common 5 6
Operator’s compartment with control handle 5 12
Operator’s compartment with control station 5 15
Hazard zone 5 17
Starting procedure with control handle 5 18
Machine operation with control handle 5 19
Shutdown procedure with control handle 5 22
Starting procedure with control station 5 24
Shutdown procedure with control station 5 27
Towing a disabled machine 5 28
Battery change procedure 5 29
Instructions on the maintenance 5 35
Important notes 5 35
Before maintenance 5 35
Critical torque values 5 37
Lubricants, fluids and capacities 5 37
Specific lubrication and maintenance instructions 5 41
Every shift 5 41
Weekly 5 42
Monthly 5 53
Every three months 5 54
Major maintenance 5 61
Drive motor/gearbox removal and replacement 5 61
Tire/wheel installation procedure 5 63
Troubleshooting procedures 5 67
Hydraulic system (general) 5 68
Brakes 5 71
Hydraulic cylinders 5 73
Hydraulic pump 5 74
Valves 5 76
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

CAT Scoop Mine Power Storage Batteries Installation, Use, Maintenance, and Repair Manual

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 7
Pre-start inspection 2 8
Operation 2 8
Maintenance and repair 2 9
Battery hazards 2 10
Safety procedures 2 11
Federal standards 2 11
While handling batteries 2 11
While charging batteries 2 12
While handling acids 2 13
While servicing or repairing batteries 2 14
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 15
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage methods 3 3
Charged and wet batteries 3 3’
Charged and dry batteries 3 3
Transport 3 4
Load units 3 4
Shipment 3 4
Unpacking upon receipt 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
5 Operation
Operation 5 3
Definitions 5 3
Descriptions and construction 5 3
Charging 5 7
Principles of operation 5 11
Fundamentals of cycling 5 11
Ampere-hour capacity 5 12
Voltage 5 12
Rated capacity 5 12
Sulfation 5 13
Operating cycle 5 13
Service life 5 13
Temperature 5 13
Preparation for use 5 15
Establishing battery requirements 5 15
Acid to water proportions 5 15
Charged and wet batteries 5 15
Instructions on the maintenance 5 17
Important notes 5 17
General 5 17
Specific maintenance instructions 5 19
Every shift 5 19
Weekly 5 21
Monthly 5 22
Annually 5 22
Recordkeeping 5 22
Troubleshooting procedures 5 25
Instructions on the adjustment procedures 5 29
Electrolyte specific gravity 5 29
Restoring a sulfated battery 5 30
Excessive self discharge correction 5 31
Test discharge 5 31
Replacement of parts 5 33
Purging gas 5 33
Removing intercell connectors 5 33
Removing a complete cell 5 34
Removing an element 5 34
Replacing a cell in a battery 5 36
Replacing a cell cover 5 37
Sealing compound and lead bushing design 5 37
Epoxy seal and nut design 5 38
Heat bonded plastic cover-to-jar design 5 38
6 Technical data
Tightening torques 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

xDESCRIPTION PAGE #
PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
BUCYRUS 2000: INNOVATIVE SPEED CONTROL BY BUCYRUS AMERICA, INC 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
BUCYRUS 2000 MOTOR CONTROLLER CONSIST OF: 13
BUCYRUS 2000 MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBTMEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODEMEASUREMENTS 29
DIODEMEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLEMOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
BUCYRUS 2000 PUMPMOTOR SHUNT, FIGURE 25 42
BUCYRUS 2000 PANELWIRING HARNESS, FIGURE 26 43

CAT Scoop LA5, LA6, LA8, LA10, LA12, AND LA14 BATTERY CHARGERS OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING, PARTS AND SERVICE GUIDE MANUAL

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
LOCATION 7
PRE-START 7
STARTING 7
MAINTENANCE 8
PERSONAL PRECAUTIONS 8
THEORY OF OPERATION FERRORESONANT DESIGN 11
INTRODUCTION 13
GENERAL 13
RATINGS AND SPECIFICATIONS 15
OUTPUT RATINGS 15
INPUT RATINGS 15
TYPICAL ELECTRICAL SPECIFICATIONS 15
STANDARD FEATURES 16
OPTIONAL GROUND INTEGRITY 16
ENVIRONMENTAL RATINGS 17
INSTALLATION INFORMATION 19
MINIMUMWIRE SIZES 19
ELECTRICAL CONNECTIONS & FIELDWIRING 19
OPERATION 21
START UP (ELECTRONIC TIMER) 21
ADJUSTMENTS 21
CIRCUIT OPERATION 21
TROUBLESHOOTING 23
GENERAL INSPECTION 23
SERVICE INFORMATION 23
SYMPTOMS AND CAUSES 24
GROUND AND SHORT CIRCUIT TEST 24
TROUBLESHOOTING AND REPLACING POWER SILICON DIODES 25
CHECKING CAPACITORS 25
BATTERY CHARGER REPLACEMENT PARTS 27
491868X3 LA-14 BATTERY CHARGER 480/575 VOLT, 60 HZ 28
491868X4 LA-14 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 29
491868X5 LA-14-MT BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 30
491868X7 LA-12 BATTERY CHARGER 480/575 VOLT, 60 HZ 31
Bucyrus America, Inc
Revised 12 – 07
MINE POWER II STORAGE BATTERIES
491868X8 LA-12 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 32
491868X10 LA-10 BATTERY CHARGER 480/575 VOLT, 60 HZ 33
491868X12 LA-8 BATTERY CHARGER 480/575 VOLT, 60 HZ 35
491868X14 LA-8 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 36
491868X15 LA-6 BATTERY CHARGER 480/575 VOLT, 60 HZ 37
491868X16 LA-6 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 38
491868X17 LA-5 BATTERY CHARGER 480/575 VOLT, 60 HZ 39
491868X18 LA-5 BATTERY CHARGER 480/575 VOLT, 60 HZ (PA KIT) 40

Questions? Email us: [email protected]

S.M