CAT Scoop Battery Charger Digital Display BI001975 Operating Manual PDF

Description

Cat Scoop 5, 6, 8, 10, 12, 14 and 16 Battery Charger with Digital Display Operation Manual BI001975 – PDF DOWNLOAD

FILE DETAILS:

Cat Scoop 5, 6, 8, 10, 12, 14 and 16 Battery Charger with Digital Display Operation Manual BI001975 – PDF DOWNLOAD

Language : English
Pages :415
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Cat Scoop 5, 6, 8, 10, 12, 14 and 16 Battery Charger with Digital Display Operation Manual BI001975 – PDF DOWNLOAD

1.Cat Scoop 5, 6, 8, 10, 12, 14 and 16 Battery Charger with Digital Display Operation Manual BI001975

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
General precautions 2 8
Risk of explosive gasses 2 8
Personal precautions 2 9
Preparing to charge precautions 2 9
Unit location precautions 2 10
Major hazards 2 10
Storage and transport 2 11
Installation and start-up 2 12
Operation 2 12
Maintenance and repair 2 12
Overview of the safety instructions 2 15
Chapter 2: Your safety 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 16
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 3
Pre-installation check list 4 4
General information 4 5
Safety features 4 6
Standard features 4 8
Environmental ratings 4 8
Ratings and specifications 4 9
Minimum wire size 4 10
Electrical connections and field wiring 4 11
Ground integrity (optional) 4 12
5 Operation
Operation 5 3
How to operate the battery charger 5 3
Who is allowed to operate the battery charger 5 3
When can charging be started? 5 3
Controls and indicators 5 4
Startup procedure 5 5
Fault codes 5 6
Adjustments 5 7
Circuit operation 5 7
Instructions on the maintenance 5 13
Important notes 5 13
Before maintenance 5 13
General maintenance procedures 5 14
Troubleshooting procedures 5 15
General inspection 5 15
Service information 5 15
Troubleshooting information 5 16
Ground short circuit test 5 17
Troubleshooting and replacing power silicon diodes 5 17
Checking capacitors 5 18
6 Technical data
Technical data 6 3
Components of the battery charger 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
2.Cat SU488 L Scoop Operation and Maintenance Manual

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 6
General rules: 2 6
Storage and transport 2 7
Pre-start inspection 2 7
Installation and start-up 2 8
Operation 2 8
Stopping 2 9
Maintenance and repair 2 9
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units, dimensions, and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the SU488 L 5 3
Who is allowed to operate the SU488 L 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
Hazard zone 5 17
Starting and operating procedures 5 18
Shutdown procedure 5 22
Towing a disabled machine 5 24
Battery change procedure 5 25
Instructions on the maintenance 5 31
Important notes 5 31
Before maintenance 5 31
Critical torque values 5 33
Lubricants, fluids and capacities 5 33
Specific lubrication and maintenance instructions 5 37
Every shift 5 36
Weekly 5 37
Every three months 5 48
Adjustment procedures 5 53
Major maintenance 5 55
Drive motor/gearbox removal and replacement 5 55
Tire/wheel installation procedure 5 57
Troubleshooting procedures 5 61
Hydraulic system (general) 5 62
Brakes 5 65
Hydraulic cylinders 5 67
Hydraulic pump 5 68
Valves 5 70
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
3.cat HiPAC 10 Controller Operation and Troubleshooting Manual

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Repair 2 4
Safety instructions 2 2
General rules 2 2
Storage and transport 2 6
Maintenance and repair 2 7
Overview of the safety instructions 2 9
Chapter 3: Operation 2 9
Chapter 4: Technical data 2 11
3 Operation
Operation 3 3
History 3 3
Innovated motor control 3 3
Basic AC motor operation 3 8
General specifications 3 10
Features 3 11
System components 3 15
Power connection 3 15
VFD control hard inputs/outputs 3 16
Configuration chart 3 32
Control system operation 3 33
Controller start-up 3 33
Traction braking 3 34
Neutral braking 3 34
Direction braking 3 34
Deceleration braking 3 34
Drivability profiles 3 35
Circuit breaker close timer feature 3 35
Pump cutback timer feature 3 35
Payload counter feature 3 35
Motor encoder 3 36
Roll-off parameter 3 36
Steer feature (800 series machines only) 3 36
Traction control algorithm 3 38
Display 3 39
Troubleshooting 3 49
Fault information codes 3 49
Led fault information flash codes 3 59
Test measurements 3 63
Motors 3 67
Adjustments 3 73
Adjustable parameters 3 73
Parts replacement 3 81
Removal and installation of VFDs 3 81
4 Technical data
Technical data 4 3
Tightening torques 4 3
5 For your information
For your information 5 3
Our service 5 3
Service address 5 3
Rebuild facility address 5 4
4.Cat Scoop Mine Power Storage Batteries Installation, Use Maintenance and Repair Manual

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 7
Pre-start inspection 2 8
Operation 2 8
Maintenance and repair 2 9
Battery hazards 2 10
Safety procedures 2 11
Federal standards 2 11
While handling batteries 2 11
While charging batteries 2 12
While handling acids 2 13
While servicing or repairing batteries 2 14
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 15
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage methods 3 3
Charged and wet batteries 3 3’
Charged and dry batteries 3 3
Transport 3 4
Load units 3 4
Shipment 3 4
Unpacking upon receipt 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
5 Operation
Operation 5 3
Definitions 5 3
Descriptions and construction 5 3
Charging 5 7
Principles of operation 5 11
Fundamentals of cycling 5 11
Ampere-hour capacity 5 12
Voltage 5 12
Rated capacity 5 12
Sulfation 5 13
Operating cycle 5 13
Service life 5 13
Temperature 5 13
Preparation for use 5 15
Establishing battery requirements 5 15
Acid to water proportions 5 15
Charged and wet batteries 5 15
Instructions on the maintenance 5 17
Important notes 5 17
General 5 17
Specific maintenance instructions 5 19
Every shift 5 19
Weekly 5 21
Monthly 5 22
Annually 5 22
Recordkeeping 5 22
Troubleshooting procedures 5 25
Instructions on the adjustment procedures 5 29
Electrolyte specific gravity 5 29
Restoring a sulfated battery 5 30
Excessive self discharge correction 5 31
Test discharge 5 31
Replacement of parts 5 33
Purging gas 5 33
Removing intercell connectors 5 33
Removing a complete cell 5 34
Removing an element 5 34
Replacing a cell in a battery 5 36
Replacing a cell cover 5 37
Sealing compound and lead bushing design 5 37
Epoxy seal and nut design 5 38
Heat bonded plastic cover-to-jar design 5 38
6 Technical data
Tightening torques 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

Customer Support: [email protected]

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