Cat SD345 Hydra-Trac Hydraulic Track Drill Service Manual PN 419395 – PDF DOWNLOAD

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Cat SD345 Hydra-Trac Hydraulic Track Drill Service Manual PN 419395 – PDF DOWNLOAD

CAT SD345 HYDRA-TRAC HYDRAULIC TRACK DRILL SERVICE MANUAL PN 419395 – PDF DOWNLOAD:

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Cat SD345 Hydra-Trac Hydraulic Track Drill Service Manual PN 419395 – PDF DOWNLOAD

PARTS ORDERING AND PRODUCT SUPPORT :

Use only genuine Reedrill parts in the maintenance, rebuild or repair of TEREX Reedrill machines. TEREX Reedrill shall have no liability as to any unauthorized modification of machines or parts and shall have no obligation or liability as to any machines or parts which have been improperly handled, or which have not been operated, maintained or repaired according to TEREX Reedrill’s furnished manuals, or other written instructions, or which are operated with other than genuine Reedrill parts.

IDENTIFICATION OF THE MACHINE
Always furnish the Model Number and Serial Number when ordering parts. This information is found on the machine nameplate.
PART NUMBER AND DESCRIPTION
In addition to the Model and Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our accounting department.

TABLE OF CONTENTS:

Cat SD345 Hydra-Trac Hydraulic Track Drill Service Manual PN 419395 – PDF DOWNLOAD

INTRODUCTION
U.S./ Metric Conversions viii
Glossary of Terms
Component Locations (electronic engine) .xii
Optional Cab, Swing Arm, and Canopy xvii
Standard Features and Options xviii
SAFETY SECTION 1
Overview. of Potential Hazards 1-2
Safety Instructions 1-3
Before Operation 1-3
Clearances form High Voltage Lines 1-3
Operation 14
After Operation 14
Maintenance 1-5
Equipment Transfer 1-5
MAINFRAME / TRACKS SECTION 2
Track Oscillation Cylinders 2-2
Removal and Repair 2-3
Installation 2-3
Track Maintenance 2-5
Track Tension Adjustment 2-7
Metric Bolt Torque Specifications 2-8
Track Assembly 2-9
Separate Track Chain Assembly 2-9
Track Link – Repair & Replace 2-10
Track Shoe (grouser) – Mounting to Track Chain 2-12
Grouser Bolt Torque (Direct Torque Method) 2-14
Grouser Bolt Torque (Torque Turn Method) 2-15
Track Chain & Shoe – Assembly & Installation 2-16
Crawler Carriage 2-18
Final Drive – General Description 2-18
Final Drive – Removal from Track Frame 2-19
Final Drive – Installation into Track Frame 2-20
Final Drive Maintenance 2-21
Oil Check/Change 2-21
Oil Specifications 2-22
Recommended Oils 2-22
Final Drive Assembly 2-24
Parking Brake – Description 2-25
Parking Brake – Removal & Installation 2-27
Towing Procedure – Gear Drive Disconnect 2-27
Introduction iii
BI116112
Table of Contents
MAINFRAME / TRACKS SECTION 2
Idler Unit 2-28
General Description 2-28
Removal & Disassembly 2-30
Assembly & Installation 2-32
Track Rollers 2-35
General Description 2-35
Removal & Disassembly 2-36
Assembly 2-38
Test & Installation 2-39
~upporl Rollers 2-40
General Description 2-40
Removal & Disassembly 241
Assembly 243
POWER TRAIN SECTION 3
Hydraulic Pumps – Removal and Installation 3-3
Fuel System – Caterpillar C-9 (electronic engine) 34
Fuel Tank 34
Fuel Filter – Installation 3-5
Fuel System – Maintenance 3-6
Change Oil & Filter – Every 250 Hours 3-8
Caterpillar C-9 Engine Oil Grade Detection Plugs 3-9
Engine Radiator (Caterpillar C-9) – Capacity and Service 3-10
Coolers 3-11
Coolant Specifications 3-11
Cooler Maintenance 3-11
Radiator/Oil Cooler Service 3-12
Coolers – Removal and Installation 3-13
Changing Hydraulic Oil 3-15
HYDRAULIC/ELECTRICAL SYSTEMS SECTION 4
Tram Valve Components and Valve Tray 4-2
Hydraulic Piping 4-5
Boom and Feed Piping 4-9
Dual Boom Control Piping 4-11
Drill Control Circuit 4-13
Drill Control Circuit – Swing Arm 4-15
Electrical Schematic 4-17
Tram Control Circuit from Drill Console at Feed 4-18
Electrical Schematic (Cab Machines) 4-19
iv Introduction
BI116112
Table of Contents
AIR SYSTEM SECTION 5
Compressor Oil Separator Element: 5-2
Preventive Maintenance 5-2
Air Receiver Tank 5-3
Air Receiver Tank – Troubleshooting 5-4
Air System Components 5-7
Compressor Oil Piping 5-9
Thermostatic Bypass Valve 5-9
Compressor Assembly – 300 CFM with Variable Displacement Motor 5-10
Compressor Unit – Removal and Installation 5-11
Drive Coupling Replacementof u er Drive Blocks 5-11
Drive Coupling – Replacement 5-13
Drill String Grease System (optional) 5-14
Detergent System (optional) 5-16
BOOM & FEED COMPONENTS SECTION 6
Boom Lift Cylinder – Removal 6-2
Boom Lift Cylinder – Replace 6-3
Cylinder Bleeding Procedure and final installation: 6-3
Boom Swing Cylinder – Removal 6-4
Boom Swing Cylinder – Replace 6-4
Cylinder Bleeding Procedure and final installation: 6-5
Feed Dump Cylinder – HD Boom .6-6
Feed Dump Cylinder – Removal 6-6
Feed Dump Cylinder – Replace 6-7
Cylinder Bleeding Procedure and final installation: 6-7
Feed Swing Cylinder – Removal 6-8
Feed Swing Cylinder – Replace 6-9
Cylinder Bleeding Procedure and final installation: 6-9
Feed Extension Cylinder – HD Boom 6-10
Feed Extension Cylinder – Removal 6-10
Feed Extension Cylinder – Replace 6-11
Cylinder Bleeding Procedure and final installation: 6-11
HD Boom Shim/Wear Pad Replacement 6-12
Heavy Duty Boom – Inspection 6-13
Feed and Feed Table – Removal 6-14
Inner Boom Tube – Removal • 6-17
Boom Tube, Wear Pads & Shims – Installation 6-19
Feed and Feed Table – Installation 6-20
Feed Table Wear Pads – Adjustment 6-22
Feed Table Pivot Pin Adjustment and Maintenance 6-23
HPR4519/5123 Hydraulic Rock Drill 6-24
Removal from Mounting Slide 6-24
Installation on Mounting Slide 642
Mounting Slide Adjustment 6-25
Introduction
BI116112
Table of Contents
BOOM & FEED COMPONENTS SECTION 6
HPR1H-ATW Hydraulic Rock Drill 6-26
Removal from Mounting Slide 6-27
Installation on Mounting Slide 6-27
Feed Chain Adjustment 6-29
Hose Reel Timing 6-30
Instructions for Timing the Hose Reel_……………. ……. …………………. ……. …….. …………. 6-31
PRESSURE SETTINGS & ADJUSTMENTS SECTION 7
Engine Adjustments 7-2
Caterpillar G-9 Electronic Engine – ECM Diagnostic Light 7-3
Brake Valve Adjustments 74
Tram Valve Identification 7-7
Tram Valve Adjustments (manual) 7-8
Tram Valve Adjustment for 345S Swing Arm Machines 7-9
Tram Valve/Joystick Adjustments (electric) 7-10
Boom Joystick Adjustment 7-12
Main Pump Adjustments (Oilgear) 7-17
Rotation Pump Adjustments (Oilgear) 7-19
Drill Valve Adjustments 7-20
Drill Valve Identification 7-20
Hammer Flow Control 7-20
Drill (Hammer), Rotation, Feed & Feed Pressure Override Valves 7-21
Drill Valve Adjustments – Swing Arm Machines 7-22
Drill (Hammer) & Rotation 7-22
Feed & Feed Override 7-23
Compressor Speed & Motor Adjustment 7-24
Drive Coupling – Repair & Replacement 7-26
Dust Collector Assembly (optional) 7-28
Function of Dust Collector 7-29
Initial Start-up and Tuning 7-30
To Set Dust Collector Valve 7-30
To Set Timer 7-31
To Set Fan Speed 7-31
Operational Variables 7-32
Fine Tuning 7-32
Manometer Setup Instructions 7-35
Timer Installation & Setting 7-36
Control Circuit – Hydraulic, Electrical & Air 7-37
Fan Removal and Installation 7-38
Dust Collector Troubleshooting Hints 7-39
Centralizer Adjustment 741
Vertical Indicator (optional) – Description and Adjustment 742
Wiring and Troubleshooting 7-43
Drill Backpressure Valve 744
Adjustments
Table of Contents
VENDOR SERVICE INFORMATION SECTION 8
Index to Service Information 8-2
HYDRAULIC ROCK DRILL REPAIR SECTION 9
HPR4519/5123 Hydraulic Rock Drill Service Manual (P/N 416421) or
HPR1H Hydraulic Rock Drill Service Manual (P/N 1418808)
LUBRICATION AND TORQUE SPECIFICATIONS SECTION 10
Hydraulic Oils for Percussion Drills 10-2
Lubrication and Inspection 10-3
Maintenance Schedule – Moderate Climate 10-4
Maintenance Schedule – Cold Climate 10-5
Recommended Engine Oils 10-6
Caterpillar C-9 Engine Oil Grade Detection Plugs 10-6
Daily Operational Checklist 10-7
Bolt Maintenance 10-7
Bolt Torque Specifications 10-8
Maintenance Record 10-9
,
Introduction

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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