CAT SH640 D Roof Support Carrier Operation Manual SN 5003716 – PDF DOWNLOAD

Description

CAT SH640 D Roof Support Carrier Operation Manual SN 5003716 – PDF DOWNLOAD

FILE DETAILS:

CAT SH640 D Roof Support Carrier Operation Manual SN 5003716 – PDF DOWNLOAD

Language : English
Pages : 90
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT SH640 D Roof Support Carrier Operation Manual SN 5003716 – PDF DOWNLOAD

General Information:
INTRODUCTION:

The operation of heavy mining machinery can be hazardous. To ensure safe operation,
operators and personnel must be alert, competent, correctly trained, tested and licensed in the
principles, capabilities and correct operating and isolation procedures of the machinery.

• This manual is designed to provide the SH640 D Roof Support Carrier operator with the proper
  information regarding the machine’s instrumentation, operating controls and general safe working
  procedures. All operators of this machine must be conversant with the information
  contained within this manual before operating the machine.
• To ensure safe and efficient operation, the SH640 D Roof Support Carrier must be
  adequately maintained by the operators and service personnel. To achieve this, the
  operator’s pre-start inspection procedure contained in Section 6 of this manual must be
  performed before any use of this machinery is undertaken.
• Any abnormalities should be reported immediately to service personnel to avoid costly
  machine repairs, production downtime and unsafe operation of the machine.

DESCRIPTION:

The SH640 D is a 40000 kg high capacity Roof Support Carrier. It has been designed for lifting and
carrying heavy pieces of equipment and machinery in underground coal mines. Its main function is
the carrying and placing of longwall equipment and shields. The machine comes standard
with a set of fork tines and winch for this purpose.

• The motive force is provided by a 172 kW CAT C7 turbocharged four-stroke inline six
  cylinder flameproof diesel engine package.
• Flameproofing of the system includes an inlet flametrap, and a wet bath exhaust system, complete
  with exhaust purifier and dual particulate filtration.
• The machine has a pneumatic starting and safety interlock system coupled to a Diesel
  Control System (DCS), which is an intrinsically safe electronic monitoring and shutdown
  system that prevents the engine running outside of the predetermined safe operating
  parameters.
• The engine power output is connected to the constant four-wheel drive system via a
  transfer case (drop box) coupled to the engine flywheel, and a four speed Dana/Spicer
  32000 Series transmission providing power to heavy duty Dana 53R outboard planetary
  drive axles through bevel gear and pinion.

TABLE OF CONTENTS:

Section 1 General Information
Introduction 1
Description 1
General Arrangement 2
Specifications 3
Section 2 General Safety and Precautions 5
Section 3 Gauge Parameters and Colour Coding 9
Section 4 Machine Orientation, Controls and Functions
Machine Orientation
Basic Machine Layout 13
Control Locations
Compartment Door 14
Transmission Gear Control Lever 15
Transmission Directional Control Lever 15
Park Brake Button 16
Four-Way Joystick Control Lever 17
No 1—Two-Way Hydraulic Control Lever 17
No 2—Two-Way Hydraulic Control Lever 17
Operator’ Seat 18
Accelerator Pedal 18
Brake Pedal 18
Steering Wheel 19
Brake Head Pressure Gauge 20
Brake Accumulator Pressure Gauge 20
Steering Accumulator Pressure Gauge 20
Engine Start Button 21
Air Pressure Gauge 21
On/Off Toggle Switch 21
Transmission Oil Temperature Gauge 22
Engine Coolant Temperature Gauge 22
Load Indicator Gauge 23
Horn Button 24
Engine Service Hour Meter 24
Air Cleaner Service Indicator 25
Shutdown System Test Valve 25
Exhaust Back Pressure Gauge 26
Exhaust Outlet Gas Temperature Gauge 26
Engine Oil Pressure Gauge 26
Engine Fuel Primer Pump 27
Attachment Quick Connects Button 27
Emergency Intake Shut Off Valve 28
Emergency Fuel Shut Off Valve 29
Reversing Camera 30
Section 5 Machine Isolation
Engine Isolation 31
Pneumatic Isolation 32
Hydraulic Isolation 33
Engine Coolant Isolation 34
BI014635
Operation Manual
ii SH640 D Roof Support Carrier Serial No 5003716 Rev 0
Section 5 Machine Isolation (cont )
Electrical Isolation 35
Articulation Isolation 36
Lift Arm Isolation 37
Exhaust Conditioner Isolation 38
Exhaust Conditioner Mark Up Tank Pressure Isolation 39
Section 6 Pre-Start Procedure 41
Section 7 Engine Starting Procedure 51
Section 8 Post Start Checks 53
Section 9 Stopping the Engine 57
Section 10 Tramming the Machine 59
Section 11 Stopping and Braking 61
Section 12 Driving on a Ramp 63
Section 13 Parking on a Ramp 65
Section 14 Loading 67
Section 15 Cookie Plate Use 69
Section 16 Towing the Machine when Disabled 71
Section 17 Towing with the Machine 73
Section 18 Air Venting the Fuel System 75
Section 19 Air Venting the Engine Cooling System 77
Section 20 Diesel Control System (DCS) 79
Section 21 Fluid Specification Table 83

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