CAT SH660 D Roof Support Carrier Service Manual SN 5003743 – PDF DOWNLOAD

Description

CAT SH660 D Roof Support Carrier Service Manual SN 5003743 – PDF DOWNLOAD

FILE DETAILS:

CAT SH660 D Roof Support Carrier Service Manual SN 5003743 – PDF DOWNLOAD

Language : English
Pages : 357
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT SH660 D Roof Support Carrier Service Manual SN 5003743 – PDF DOWNLOAD

Section 1 General Information
Introduction 1
Description 1
Safety Labels and Instructions 2
Gauge Colour Code 3
Gauge Alarm Parameters 3
General Arrangement 6
Specifications 7
Lubrication and Fuel Specifications
General 9
Fuels 9
Fuel Specification Table 9
Fuel Additives 10
Diesel Fuel Relevant Information 11
Engine Oil 12
Torque Converter/Transmission Fluid 12
Hydraulic Oil 12
Gear Oil 12
Multi Purpose EP Grease 12
Transfer Case (Drop Box) 13
Exhaust Conditioner Make Up Tanks 13
Fluid Specification Table 14
Grease Point Reference Drawing 15
Machine Isolation
Engine Isolation 16
Pneumatic Isolation 17
Hydraulic Isolation 18
Engine Coolant Isolation 19
Electrical Isolation 20
Articulation Isolation 21
Lift Arm Isolation 22
Exhaust Conditioner Isolation 23
Exhaust Conditioner Make up Tank Pressure Isolation 24
General Safety and Precaution
General 25
Safety Related to Lead Pocket Regions on Frame 28
Packing and Supporting the Machine 29
Maintenance Schedules 30
10 Hours—Daily Off Line Mechanical Inspection 31
50 Hours—Weekly Off Line Mechanical Inspection 41
250 Hours—3 Months Off Line Mechanical Inspection 51
500 Hours—6 Months Off Line Mechanical Inspection 61
1000 Hours—12 Months Off Line Mechanical Inspection 71
2000 Hours—2 Yearly Off Line Mechanical Inspection 83
5000 Hours—5 Yearly Off Line Mechanical Inspection 94
10000 Hours—10 Yearly Off Line Mechanical Inspection 106
Recommended Bolt Torque 118
Section 2 Engine System
General Description 119
Electronic Control System Components 121
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Section 2 Engine System con’td
Fuel System
General Description 123
Component Description 124
Lower Pressure Fuel System 127
Injection Actuation System 128
Pump Control Valve Operation 132
HEUI Injector (Components) 134
Safety Precautions 135
Fuel Tank 136
Fuel Lines 137
Primary Fuel Filter/Water Separator 137
Secondary Fuel Filter 139
Fuel System – Priming 140
Lubrication System 141
General Description 142
Safety Precautions 144
Oil Filter 145
Checking/Filling Engine Oil 146
Changing Engine Oil 146
Flushing the Lubrication System 147
Air Inlet System
General Description 148
Air Cleaner/Indicator Assembly 149
Emergency Intake Shutoff Valve 150
Inlet Flame Trap/Flameproof Joints 151
Servicing Air Inlet System 152
Cooling System
General Description 154
Safety Precautions 154
Expansion Tank 156
Header Tank 157
Fan Assembly 158
Water Pump Belt Tension 159
Radiator 160
Checking/Filling and Flushing Coolant System 161
Flushing a Contaminated Cooling System 162
Exhaust System
General Description 163
Safety Precautions 164
Exhaust Downpipe/Purifier 164
Exhaust Make Up Tanks 166
Exhaust Conditioner 167
Exhaust Particulate Filter 178
Exhaust Outlet Flame Trap 180
Flame Paths or Fixed Connections 181
Exhaust Emission Testing Procedure 181
Throttle Control
General Description 183
Safety Precautions 183
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Section 3 Transmission and Drive Train
Engine Drive Coupling
General Description 185
Safety Precautions 185
Checking and Lubrication of Drop Box Drive Coupling 186
Removal and Installation of Drop Box Coupling
Arrangement 188
Transmission and Torque Converter
General Description 190
Safety Precautions 192
Checking/Filling the Transmission Oil 193
Changing the Transmission Oil Filter Element 194
Changing the Transmission Oil 195
Troubleshooting Guide 196
Service Data 198
Front and Rear Axle
General Description 201
Safety Precautions 201
Checking/Filling the Planetary Wheel End Oil Level 202
Checking/Filling the Axle Centre Oil Level 203
Changing Oil In Centres, Wheel Ends and Liquid
Cooled Brakes 204
Checking Wear of the Posi-Stop Brake Assemblies 205
Drive Lines
General Description 206
Safety Precautions 207
Greasing and Inspecting Drive Lines 208
Removing and Installing the Rear Drive Line 208
Removing and Installing the Front Drive Line 209
Removing and Installing the Upper Drive Line 210
Wheel and Tyre Assemblies
Description 211
Safety Precautions 211
Removal 212
Installation 213
Section 4 Hydraulic System
General Description 215
Safety Precautions 216
Hydraulic Isolation 217
Pumps and Mountings
Steering/Brake Pump 218
Main Hydraulic Pump 221
Auxiliary Hydraulic Pumps 222
Hydraulic Tank
Checking and Filling Hydraulic Oil 223
Changing Hydraulic Oil 224
Checking and Cleaning Filler Neck Screen 225
Checking and Replacing Return Filter 226
Steering and Brake Hydraulic Manifold 227
Steering/Brake Pump Pressure Filter 231
Steering Circuit
Steering Accumulator 233
Steering Control Valve 234
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Section 4 Hydraulic System (cont )
Brake Circuit
Brake Accumulator 235
Brake Valve 236
Park Brake 240
Brake Heads 242
Control Levers 243
Main Control Valve Bank 245
Tilt and Lift Circuits 247
Winch and PTO Circuits 248
Alternator and Cooling Fan Circuit 249
Hydraulic Schematic 251
Section 5 Electrics, Instruments and Controls
Electrical System 253
Safety Precautions 253
Electrical Components General Arrangement 254
System Layout 255
Electric Lighting Components 256
Electrical Troubleshooting 257
IS Junction Enclosure 259
Flameproof Electrical Enclosures 260
Power Supply
System Overview 263
Power-Up Sequence and Troubleshooting Guide 263
24VDC Battery 264
Alternator 267
Power Interface Board 272
Diesel Control System (DCS)
General Description 273
Control Unit 275
Power Supply 276
DCS Sensors 277
DCS Display Unit 283
Display Illustrations 285
DCS Display Menu 289
System Operation 295
Instructions for Diesel Control System Head 297
Engine Electronics 303
Engine Control Unit (ECU) 304
Engine Conditioning Module 305
Electronic Engine Sensors 306
Sensor Location 307
Siren 311
Section 6 Frame Components
General Description 313
Safety Precautions 313
Front Frame
Chassis 314
Lift Arm
General 316
Lift Arm Isolation 317
Fork Cradle Assembly 318
Winch Assembly 319
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Section 6 Frame Components (cont )
Rear Frame
Chassis 324
Operator’s Compartment 325
Compartment Door Assembly 325
Canopy Assembly 326
Canopy FOPS/ROPS Certification 328
Operator’s Seating 329
Articulation Joint 330
Covers 332
Section 7 Pneumatic System
General Description 335
Pneumatic Schematic 336
Safety Precautions 337
Air Compressor
Compressor Mounting 338
Compressor 338
Air Receiver 339
Starter Motor 342
Safety Circuit
Diesel Control System (DCS) 343
Make Up Head Tank Pressure 343
Safe Start System 344
Brake and Transmission Interlock System 345
Operator’s Horn 346
Pneumatic System Troubleshooting 347

DESCRIPTION:

CAT SH660 D Roof Support Carrier Service Manual SN 5003743 – PDF DOWNLOAD

General Information:
INTRODUCTION:

• The operation of heavy mining machinery can be hazardous. To ensure safe operation,
  operators and personnel must be alert, competent, correctly trained, tested and licensed in
  the principles, capabilities and correct operating and isolation procedures of the machinery.
• This manual is designed to provide the SH660 D Shield Hauler operator with the proper
  information regarding the machine’s instrumentation, operating controls and general safe
  working procedures. All operators of this machine must be conversant with the information
  contained within this manual before operating the machine.
• To ensure safe and efficient operation, the SH660 D Shield Hauler must be adequately
  maintained by the operators and service personnel. To achieve this, the operator’s pre-start
  inspection procedure contained in Section 6 of this manual must be performed before any
  use of this machinery is undertaken.
• Any abnormalities should be reported immediately to service personnel to avoid costly
  machine repairs, production downtime and unsafe operation of the machine.

DESCRIPTION:

• The SH660 D is a 55000 kg high capacity Shield Hauler. It has been designed for lifting and
  carrying heavy pieces of equipment and machinery in underground coal mines. Its main
  function is the carrying and placing of longwall equipment and shields. The machine comes
  standard with a set of fork tines and winch for this purpose.
• The motive force is provided by a 172 kW CAT C7 turbocharged four-stroke inline six
  cylinder flameproof diesel engine package.
  Flameproofing of the system includes an inlet flametrap, and a wet bath exhaust system,
  complete with exhaust purifier and dual particulate filtration.
• The machine has a pneumatic starting and safety interlock system coupled to a Diesel
  Control System (DCS), which is an intrinsically safe electronic monitoring and shutdown
  system that prevents the engine running outside of the predetermined safe operating
  parameters.
• The engine power output is connected to the constant four-wheel drive system via a
  transfer case (drop box) coupled to the engine flywheel, and a four speed Dana/Spicer
  36000 Series transmission providing power to heavy duty Kessler outboard planetary drive
  axles through bevel gear and pinion.

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