CAT Shearer EL2000 Operator Manual PDF Download
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CAT Shearer EL2000 Operating Manual – PDF DOWNLOAD
Description
CAT Shearer EL2000 Operating Manual – PDF DOWNLOAD
FILE DETAILS:
CAT Shearer EL2000 Operating Manual – PDF DOWNLOAD
Language : English
Pages :204
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Shearer EL2000 Operating Manual – PDF DOWNLOAD
This chapter contains important information that will make it easier
for you to use this manual. It provides you with information about
the structure of the manual and the symbols and characters used in
it.
applicable for the type of shearer used. Failure to do so can result
in a safety hazard for yourself and others.
Make sure the details on the shearer correspond to those given in
the operating manual.
Shearer EL2000
ID No.: SHEL2000-033
Material number: 4122886
It is only permitted to be used for shearers of this type.
to Atex directive
to Equipment Group I, Category M2.
The operating manual must be available at all times to all persons
working on or with the shearer.
If possible, there should always be an operating manual for the
shearer available at the place of operation
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Shearer EL2000 Operating Manual – PDF DOWNLOAD
Table of content
1 About this manual
Before starting work 1 3
Persons for whom the operating manual is intended 1 3
Purpose of this operating manual 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Operation 2 3
Installation and repairs 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Ambient conditions 2 5
Prerequisites for operation 2 5
Safety instructions 2 7
3 Storage and transport
Storage 3 3
Storage of the equipment 3 3
Storing used equipment 3 4
Transport 3 5
Load units; dimensions and weights 3 5
Before transport 3 5
Transporting the components 3 5
Dismantling of parts 3 7
Transporting the machine underground 3 8
Driving the shearer onto the AFC 3 8
4 Installation
What you need to observe prior to installation 4 3
Who is allowed to perform the installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 3
Overview – Shearer EL2000-033 4 4
How to install the shearer 4 5
Assemble mainframe 4 6
Fit shoe post and lifting cylinder to mainframe 4 16
Fit downdrive to mainframe 4 22
Fit ranging arm to mainframe 4 26
Connect ranging arm to lifting cylinder 4 31
Caterpillar Global Mining Europe GmbH, Lünen 2013E
Table of content
Shearer EL2000
Fit cutting drum to ranging arm 4 33
How to connect the shearer 4 36
Electrical connection 4 36
Water connection 4 36
Greases, oils and hydraulic fluids 4 36
How to commission the shearer 4 37
Before commissioning 4 37
Commissioning the shearer 4 37
Retightening bolted connections 4 38
How to dismantle and remove the shearer 4 39
Who is authorized to dismantle and remove the shearer? 4 39
5 Operation
Who is allowed to operate the shearer? 5 3
When is coal cutting allowed to be started? 5 3
What you have to observe before starting the shearer 5 3
How to operate the shearer 5 4
Control elements 5 5
Control box EL49A 5 6
Keypad 5 7
Transmitter 5 7
Taking shearer into use 5 18
What to observe during operation 5 19
Stopping the shearer 5 19
Electrical isolation of the shearer 5 20
How to maintain the shearer 5 21
Maintenance intervals (mechanical) 5 22
Maintenance intervals (electrical) 5 24
Oil and fluid condition monitoring 5 27
Oil condition limits 5 27
Additives 5 28
Flash Point 5 28
Oil contamination analysis 5 29
Maintenance of the ranging arms 5 31
Maintenance of the cutting drums 5 33
Maintenance of the haulage units 5 34
Maintenance of the powerpack 5 36
Maintenance of the downdrives 5 38
How to replace wear parts 5 40
Picks 5 40
Skid shoes 5 41
Insert in trapping shoes 5 43
Drive sprocket 5 47
Other replacement procedures 5 52
Haulage motor quill shaft replacement 5 52
Cutter motor quill shaft replacement 5 60
Caterpillar Global Mining Europe GmbH, Lünen 2013E
Table of content
Doc no : SHEL2000-033 BA 00 VTSP / 01
When faults occur 5 66
Fault diagnosis – mechanical 5 66
Fault diagnosis – electrical 5 70
6 Technical data
General information 6 3
Identification 6 5
Mechanical Components 6 6
Ranging arm RA 750 6 6
Haulage Unit 6 8
Downdrives DC100-A 6 10
Hydraulic Components 6 12
Hydraulic System 6 12
Power pack EL2000 6 13
Electrical components 6 15
Electrical system 6 15
Control power distribution 6 18
Test facilities 6 19
Control box EL49A 6 20
Power Box EL48A 6 24
Haulage Drive System 6 32
Ranging Arm Motors 6 37
Haulage motor 6 39
Pump motor 6 40
Electrical Diagrams 6 42
Water System 6 43
Shearer Cooling System 6 43
Permissible media 6 47
General 6 47
Shearer lubrication 6 48
Gear oil filling 6 48
Gear Oil 6 48
Hydraulic Fluid 6 49
Quill Shaft Grease 6 50
Electric Motor Bearing Grease 6 50
All Other Grease Applications 6 51
Tightening torques 6 52
Bolts with metric coarse pitch 6 52
Bolts with metric fine pitch 6 53
Bolts for flameproof covers 6 54
Customer Support: [email protected]
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