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CAT Shearer EL2000 Operator & Maintenance Manual BI628443 Download
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CAT Shearer EL2000 Operation & Maintenance Manual BI628443 – PDF DOWNLOAD
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Description
CAT Shearer EL2000 Operation & Maintenance Manual BI628443 – PDF DOWNLOAD
FILE DETAILS:
CAT Shearer EL2000 Operation & Maintenance Manual BI628443 – PDF DOWNLOAD
Language : English
Pages : 320
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
CAT Shearer EL2000 Operation & Maintenance Manual BI628443 – PDF DOWNLOAD
About this manual
This chapter contains important information which will simplify the use of this manual for you. In addition it includes information about the structure of the manual and on the characters and symbols used.
correct operating manual
Before starting work
If you use an operating manual which has not been written for your machine type, you will endanger yourself and others.
Ensure that the serial number on you machine corresponds with the following :
machine type
Shearer EL 2000
Ident. no.: EL2000-034
The operating manual must be accessible at all times to all persons working on, or with, this shearer.
new operating manual
If your manual is no longer complete, has become illegible or damaged, send for a replacement immediately.
Who is this operating manual intended for?
This operating manual is intended for all persons working with or on the shearer.
All persons working with the shearer must have read this manual.
TABLE OF CONTENTS:
CAT Shearer EL2000 Operation & Maintenance Manual BI628443 – PDF DOWNLOAD
Suppliers manuals.pdf...................................................... 0 EL2000-028 & 029 Electra 2000.......................................... 0 Contents........................................................... 0 1. About this manual............................................... 0 Before starting work........................................... 0 Who is this operating manual for?.............................. 0 Characters and symbols used.................................... 0 2. Your safety..................................................... 0 Your safety.................................................... 0 Observe the safety & accident prevention rules................. 0 Personnel...................................................... 0 Operating conditions........................................... 0 Unauthorised use............................................... 0 Safety instructions............................................ 0 Storage and transport.......................................... 0 To electrically isolate the shearer............................ 0 3. Storage and transport........................................... 0 Storage........................................................ 0 Transport...................................................... 0 Unit weights................................................... 0 Cutting drum removal........................................... 0 Ranging arm hydraulic cylinder removal......................... 0 EL68A Ranging arm motor removal................................ 0 RA750 Ranging arm removal...................................... 0 DD100 Haulage downdrive removal................................ 0 Haulage motor removal.......................................... 0 HU150 Haulage unit removal..................................... 0 EL56BN Hydraulic power pack motor removal...................... 0 Hydraulic power pack removal................................... 0 EL49A Control box & EL48A power box removal.................... 0 Mainframe...................................................... 0 Shoepost/Skid shoe removal..................................... 0 4. Installation.................................................... 0 Installation of machine underground............................ 0 Greasing....................................................... 0 Oil and fluid filling.......................................... 0 Commissioning the haulage system............................... 0 Fault diagnosis and repair..................................... 0 5. Operation....................................................... 0 Introduction to electrical equipment........................... 0 General.................................................... 0 Electrical control boxes................................... 0 Electric motor driven units................................ 0 Hydraulic actuated units................................... 0 Other electrical equipment................................. 0 Electrical circuits........................................ 0 EL49A Control box.............................................. 0 General.................................................... 0 Unit contents.............................................. 0 EL48A Power box................................................ 0 General.................................................... 0 Component location......................................... 0 Operator controls (electrical)................................. 0 Main switch handle......................................... 0 Machine 'START' pushbutton................................. 0 Motors 'START' / 'STOP' pushbutton......................... 0 Motor 'STOP' pushbutton.................................... 0 AFC 'STOP' pushbutton...................................... 0 Circuit earth leakage test pushbutton...................... 0 Earth leakage circuits re-set pushbutton................... 0 Stop/emergency stop lever.................................. 0 Keypad..................................................... 0 Radio control selection.................................... 0 Haulage system circuit breaker handle...................... 0 Electrical pilot circuit....................................... 0 General.................................................... 0 Pilot circuit.............................................. 0 Electrical power distribution.................................. 0 General.................................................... 0 Main power distribution.................................... 0 Control power distribution................................. 0 EL68A Ranging arm motor........................................ 0 General.................................................... 0 System operation........................................... 0 Motor start circuits....................................... 0 Quill shaft removal procedures............................. 0 Lubrication................................................ 0 EL56BN Hydraulic power pack motor.............................. 0 General.................................................... 0 System operation........................................... 0 Motor start circuit........................................ 0 Lubrication................................................ 0 Haulage motor.................................................. 0 General.................................................... 0 Motor operation............................................ 0 Motor start circuit........................................ 0 Motor removal procedure.................................... 0 Quill shaft removal and assembly........................... 0 Lubrication................................................ 0 Radio control system (Pempek).................................. 0 General.................................................... 0 Transceiver................................................ 0 Hydraulic functions (electric control)......................... 0 General.................................................... 0 Haulage system (AC drive)...................................... 0 General description........................................ 0 Basic system operation..................................... 0 AC Haulage drive(s)........................................ 0 Configuration switches..................................... 0 Switch positions and modes................................. 0 Double drive operation..................................... 0 Parameters................................................. 0 Regeneration............................................... 0 Haulage circuit description................................ 0 Monitoring circuits........................................ 0 Radio control circuits..................................... 0 Transmitter control circuit................................ 0 Component location (quick reference guide)..................... 0 General.................................................... 0 EL48A Left and right hand covers........................... 0 EL48A Component location................................... 0 EL49A Control cover........................................ 0 Control compartment chassis................................ 0 Maintenance (electrical)....................................... 0 Maintenance schedules...................................... 0 General machine specification.................................. 0 Hoses...................................................... 0 Abbreviations.............................................. 0 Operator controls (mechanical & electrical).................... 0 Electrical supply.......................................... 0 Machine controls........................................... 0 Control mode selector switch............................... 0 Cooling supply............................................. 0 Emergency stop switch and buttons.......................... 0 Face conditions............................................ 0 Stopping the shearer....................................... 0 Electrical trips........................................... 0 Shearer operators report................................... 0 Mainframe...................................................... 0 Face side and plan......................................... 0 Waste side view............................................ 0 Hinge pin arrangement...................................... 0 Ranging arm cylinder anchor................................ 0 Face side skid shoe........................................ 0 Face side skid shoe wear limit............................. 0 Mainframe tie bar assembly procedure....................... 0 Ranging arm hinge points lubrication....................... 0 HU150 Haulage unit............................................. 0 General.................................................... 0 Haulage system location.................................... 0 General arrangement........................................ 0 Brake...................................................... 0 Encoder.................................................... 0 Cooler arrangement......................................... 0 Oil level & temperature transducer......................... 0 Haulage unit lubrication................................... 0 DD100 Downdrive................................................ 0 Downdrive system........................................... 0 Front and rear views....................................... 0 Component location......................................... 0 Trapping shoe wear limits.................................. 0 Drive quill shaft removal/assembly......................... 0 Lubrication................................................ 0 RA750 Ranging arm.............................................. 0 Introduction............................................... 0 General.................................................... 0 High speed section......................................... 0 Drum speed................................................. 0 Seals...................................................... 0 Coolers.................................................... 0 Ranging arm lifting cylinder............................... 0 Fit ranging arm to mainframe............................... 0 Lubrication................................................ 0 Power pack & hydraulic system.................................. 0 Introduction............................................... 0 General.................................................... 0 Hydraulic reservoir........................................ 0 Hydraulic fluid cooling.................................... 0 Pressure filter............................................ 0 Return line filter......................................... 0 Safety relief valve........................................ 0 Hydraulic pump............................................. 0 Directional control valve bank............................. 0 Ranging arm lifting cylinder............................... 0 Cylinder valve block................................... 0 Brake valve................................................ 0 Hydraulic system technical data............................ 0 Lubrication................................................ 0 Water system................................................... 0 Introduction............................................... 0 Fire fighting.............................................. 0 Reverse flush filter....................................... 0 Cooling system............................................. 0 Maintenance (mechanical)....................................... 0 Introduction............................................... 0 Oil and fluid condition monitoring......................... 0 Maintenance schedules...................................... 0 6. Technical data.................................................. 0 Permissible media.............................................. 0 Gear oil................................................... 0 Hydraulic fluid............................................ 0 Quill shaft grease......................................... 0 Electric motor bearing grease.............................. 0 All other grease applications.............................. 0 Viton oil seals............................................ 0 Torque tables.............................................. 0 Supernut tensioning system................................. 0 Lubricants chart........................................... 0 Electrical diagrams............................................ 0 Diagram identification..................................... 0 Balloon mapping instructions............................... 0 Relay mapping instructions................................. 0 Wire number colour code.................................... 0 Wire numbering and colour coding........................... 0 Standing instructions...................................... 0 Plug and socket details.................................... 0 Electrical diagrams........................................ 0 Shearer schematic...................................... 0 EL2000-S-22-A (general information)................ 0 EL2000-S-22-B (power system and pilot circuit)..... 0 EL2000-S-22-C (drive circuit)...................... 0 EL2000-S-22-D (COMPACT)............................ 0 EL2000-S-22-E (motors)............................. 0 EL2000-S-22-F (health monitoring circuit).......... 0 Shearer wiring......................................... 0 EL2000-W-22-A (HV box isolator/contactor area)..... 0 EL2000-W-22-B (HV box drive area).................. 0 EL2000-W-22-C (LV box side wall area).............. 0 EL2000-W-22-D (LV box control chassis)............. 0 EL2000-W-22-E (COMPACT connections)................ 0 EL2000-W-22-F (motor control CCT).................. 0 EL2000-W-22-G (health monitoring & auxiliaries).... 0 Hydraulic, Water, Lubrication diagrams......................... 0 7. For your information............................................ 0 Our service.................................................... 0 Standards and guidelines....................................... 0 Annexe......................................................... 0 Hydraulic, water and lubrication diagrams.................. 0 Supernut...................................................259 P & S Expansion bolt system................................262 Clampex clamping set.......................................275 Amercable trailing cable...................................280 Pempek radio system........................................290 Rocol dry moly paste.......................................307 ACT cable handler..........................................311 Installation...........................................311 Cable and hose removal.................................317
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