CAT Shearer PMC™ Evo-S Control System EL1000 Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Shearer PMC™ Evo-S Control System EL1000 Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Shearer PMC™ Evo-S Control System EL1000 Operation & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 249
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Shearer PMC™ Evo-S Control System EL1000 Operation & Maintenance Manual – PDF DOWNLOAD

System Overview:
1.2.1 PLC:

The system core is the Rockwell PLC which oversees basic operation and safety. The PLC communicates
exclusively using Ethernet to all peripheral equipment, including sensors, actuators, high level
automation, and other On and Off-board systems. The majority of control data is routed internally
on the shearer through a network of CIOS assemblies. CIOS comprises of a flexible arrangement of
plugable units, allows wiring to sensor and actuator wiring to be routed efficiently in localised
groups. The CIOS modules may be used both ex- ternally as intrinsically safe (IS) devices, or used
within the control compart- ments in an explosion protected environment (FLP).

Scope of Control:

• The PLC is responsible for the monitoring of all machine health and safety transducers. PMC-S
  monitors numerous intrinsically safe pressure, flow, level, temperature, angle and strain
  transducers. These sensors are used to monitor properties such as gearbox / reservoir fluid levels,
  oil temperatures and surface temperatures. The data from these transducers provides warning and
  protection against abnormal operating conditions hazardous to operators, and the longwall
  environment.
• Actuators are controlled by the PLC logic and depend on exhaustive interlock- ing requirements of
  machine functions and sensors. The main areas of interest being Motor start / stop, Hydraulic
  actuators, Haulage Drive signals, and water circuit controls.
• All on-board sensors, actuators, systems and components are monitored exclu- sively by the PLC
  application.

TABLE OF CONTENTS:

CAT Shearer PMC™ Evo-S Control System EL1000 Operation & Maintenance Manual – PDF DOWNLOAD

1 PMC-S Control System 5
1 1 General Features 5
1 2 System Overview 6
1 2 1 PLC 6
1 2 2 Automation IPC 7
1 2 3 Keypad 8
1 2 4 Electrical Systems and Equipment 11
1 2 5 Contactors 12
1 2 6 Motors 12
1 2 7 Haulage 14
1 2 8 Encoder 16
1 2 9 Pre Start Warning Alarm 17
1 2 10 Door Push Buttons 17
1 2 11 Solenoid Controls 17
1 2 12 Pilot Circuit 17
1 2 13 Earth Leakage Monitoring 19
1 2 14 Methane Monitoring 20
1 3 Operating Procedure 21
1 3 1 Visible Disconnect 21
1 3 2 Operator Control Modes 22
1 3 3 Motor Start / Stop Operation 29
1 3 4 Hydraulic Function Operation 33
1 3 5 Haulage Operation 37
1 4 Man Machine Interface 42
1 4 1 Display Page Formats 42
1 4 2 Page Navigation 44
1 4 3 Status Indication by Colour 50
1 4 4 Page Descriptions 51
1 4 5 Device Module Set up 87
1 4 6 Setting up MAC Table 97
1 4 7 Software Installation MMC 100
1 4 8 Web browser Installation 111
1 4 9 Software Revision Check 113
1 4 10 Parameter Management 116
2 Control System: Automation 124
2 1 Introduction and Purpose of Auto Steering 124
2 1 1 Machine Automation Information 124
2 2 Machine Dimensions 124
2 2 1 Device Positions 126
2 2 2 Machine and Drum Positions 127
2 3 Machine Position Encoders 128
2 3 1 Overview and Commissioning 128
2 3 2 Machine Angle Measurement 130
2 3 3 Ranging Arm Potentiometers 132
2 4 General Operation Overview 134
2 4 1 Communication Layout 135
2 4 2 Shearer Radio Transmitter Operation Overview 135
2 4 3 Haulage Overview 137
2 4 4 Status Beacons 137
2 4 5 Drum Modes and Automation Methods 138
PMC™ Evo-S Control System EL1000
Media-ID: EM028767-00-EN / Caterpillar Global Mining Europe GmbH 2018 ©
Table of content
2 5 Automation Zones 145
2 5 1 Face Settings Zones 146
2 5 2 Drum Automation Zones 146
2 5 3 Cowl Automation Zones 148
2 6 State based Automation 148
2 6 1 State Automation Overview 149
2 6 2 Automation State Table Description 150
2 6 3 Automation State Quick Guide 152
2 7 Automation Configuration Options 155
2 7 1 Ranging Arm Control Set Up 155
2 7 2 Gain Definitions 159
2 7 3 Limit Definitions 163
2 8 Anti-Collision Drum Raise Inhibit 168
2 9 LongwallFusion Face Alignment 169
2 10 Enhanced Horizon Control 178
2 11 Extended Functions 178
2 11 1 Encoder Fail Detect 178
2 11 2 Ranging Arm Gear Mesh Enhancement 179
2 11 3 Ranging Arm Levelling 183
2 11 4 Thermal Inclinometer Enhancement 185
2 11 5 Water Exclusion Zone Enhancement 190
3 Faults and Alarms 192
3 1 Introduction 192
3 2 Keypad Overview 193
3 3 Display Pages Overview 194
3 4 Display Pages Menu Overview 195
3 5 Faults, Alarm and Event Handling 196
3 5 1 Faults Overview 199
3 5 2 Fault Actions 203
3 5 3 Fault Descriptions 206
3 6 Inactive Functions / Transducers 207
3 7 Logged Faults, Alarms and Events 209
3 8 MMC Fault Management 211
3 8 1 Fault List 211
3 8 2 Fault Description Window 212
3 8 3 Navigation 213
3 8 4 Flow Chart 213
4 Appendix 214
4 1 PMC™ Evo-S Commissioning Menu Pages 214
4 2 PMC™ Evo-S Commissioning Automation Pages 215
4 3 Faults, Alarms and Events 225
4 3 1 Machine Event Messages 226
4 3 2 Machine Fault Messages 227
4 3 3 Machine Alarm Messages 241
4 3 4 State Automation Faults 245
4 3 5 State Automation Alarms 247

Contact us: [email protected]

S.V