CAT Siemens 1TB 3026 − 0GA03 1TB 3026 − 1GA03 1TB 3030 − 0GA03 1TB 3030 − 1GA03 1TB 3030 − 0GB03 Three-phase Motor Operating Manual

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CAT Siemens 1TB 3026 − 0GA03 1TB 3026 − 1GA03 1TB 3030 − 0GA03 1TB 3030 − 1GA03 1TB 3030 − 0GB03 Three-phase Motor Mining Motor Operating Instructions Manual – PDF DOWNLOAD

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CAT Siemens 1TB 3026 − 0GA03 1TB 3026 − 1GA03 1TB 3030 − 0GA03 1TB 3030 − 1GA03 1TB 3030 − 0GB03 Three-phase Motor Mining Motor Operating Instructions Manual – PDF DOWNLOAD

Language : English
Pages : 108
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

CAT Siemens 1TB 3026 − 0GA03 1TB 3026 − 1GA03 1TB 3030 − 0GA03 1TB 3030 − 1GA03 1TB 3030 − 0GB03 Three-phase Motor Mining Motor Operating Instructions Manual – PDF DOWNLOAD

1 General 8
1 1 General safety information 8
2 Transport, storage, disposal 10
2 1 Suspending the motor 10
2 1 1 Motor 10
2 2 Transport 13
2 3 Storage 13
2 3 1 Storage of new motors 14
2 3 2 Storage of used motors 15
2 4 Notes on environmental protection, recycling, and disposal 15
2 4 1 Environment-related properties of the three-phase AC drive motors 15
3 Motor 16
3 1 General 16
3 2 Motor types 17
3 2 1 1TB3026 – 0GA03 17
3 2 2 1TB3026 – 1GA03 17
3 2 3 1TB3030 – 0GA03 18
3 2 4 1TB3030 – 1GA03 18
3 2 5 1TB3030–0GB03 19
3 3 Stator design 19
3 4 Rotor design 19
3 5 Built-on parts 20
3 6 Technical data 21
3 7 Special accessories 22
4 Installation 23
4 1 Safety information 23
4 2 Motor installation 23
4 2 1 Transportation lock 23
4 2 2 Tests 24
4 2 3 Assembly conditions and instructions 24
4 3 Commissioning 25
5 Operation 26
5 1 Safety information 26
5 2 Monitoring of operation 26
6 Maintenance 27
6 1 Safety information 27
6 2 Maintenance intervals 28
BI619397
Edition 02 2008 Contents
Siemens AG A5E00338220A
6 Three-phase Motor Operating Instructions
6 3 Maintenance work on the installed motor 29
6 3 1 Checking for external damage 29
6 3 2 Checking the connections 29
6 3 3 Regreasing the bearings 30
6 3 4 Checking the interior of the motor for water 31
6 4 Dismantling the motor 32
6 4 1 Pressing off the D-end coupling 34
6 4 2 Pressing the brake hub / gear wheel (N–end) off the shaft 35
6 4 3 Pulling the speed sensor gear (N-end) off the shaft 36
6 4 4 Withdrawing the complete rotor from the stator frame at the D-end 38
6 4 5 Removing the labyrinth ring (D-end) 40
6 4 6 Pulling the bearing shield (D-end) and the bearing off the shaft 41
6 4 7 Pulling the inner labyrinth ring (D-end) off the shaft 42
6 4 8 Pressing the bearing (D-end) out of the bearing shield 43
6 4 9 Forcing off the bearing shield (N-end) and removing the bearing parts 43
6 4 10 Pulling the bearing inner ring or spacer ring off the shaft (N-end) 45
6 4 11 Pulling the inner labyrinth ring (N-end) off the shaft 46
6 4 12 Removing the rubber seals and the air deflectors 47
6 5 Maintenance work on the dismantled motor 48
6 5 1 Cleaning agents and cleaning work 48
6 5 2 Work on the stator 49
6 5 3 Work on the rotor 50
6 5 4 Testing the insulation 50
6 5 5 Work on the bearings 52
6 6 Assembling the motor 53
6 6 1 Assembling the air deflectors and the rubber seals 55
6 6 2 Shrinking the labyrintrings (D-end and N-end) onto the shaft 56
6 6 3 Assembly after special maintenance work 57
6 6 4 Pressing the bearing (D-end) into the bearing shield and installing the bearing
parts 58
6 6 5 Pressing the bearing outer ring with the set of rolling elements into the bearing
shield (N-end) and assembling the bearing parts 61
6 6 5 1 Motor type 1TB 3026 − xGA03 / 1TB 3030 − xGA03 only 61
6 6 5 2 Motor type 1TB3030-0GB03 only 64
6 6 6 Assembling the bearing shield (N-end) on the stator frame 66
6 6 7 Shrinking the bearing parts onto the shaft 67
6 6 8 Pressing the bearing shield (D-end) and the bearing onto the shaft 67
6 6 9 Inserting the rotor into the stator frame and mounting the bearing shield (D-end) 68
6 6 10 Shrinking the labyrinth ring (outer, D-end) onto the shaft 72
6 6 11 Assembling the bearing unit cover (D-end) 73
6 6 12 Mounting the speed sensor gear (N-end) 73
6 6 13 Assembling the labyrinth cover (N-end) 74
6 6 14 Assembling the built-on parts (D-end and N-end) 75
6 6 15 Running in the bearings 77
6 6 16 Pressing on the coupling, motor types 1TB 3026 – xGA03 / 1TB 3030 – xGA03
only 77
6 6 17 Pressing on the brake hub / gear wheel, motor types 1TB 3026 – xGA03 / 1TB
3030 – xGA03 only 79
6 7 Repair work 81
6 7 1 Replacing defective connection leads 81
6 7 2 Repairing the stator winding insulation 82
6 8 Spare parts 83
BI619397
Edition 02 2008 Contents
Siemens AG A5E00338220A
Three-phase Motor Operating Instructions 7
7 Appendix 84
7 1 Parts list 84
7 2 List of consumables 92
7 2 1 H1 Chemical cleaning agents 92
7 2 2 H2 Chemical cleaning agents for windings 93
7 2 3 H3 Rolling-contact bearing grease 94
7 2 4 H4 Mounting / dismounting fluids for bearing seats 94
7 2 5 H5 Sealants for joining parts or gaps 94
7 2 6 H6 Locking agents for connecting elements 95
7 2 7 H10 Anti-corrosion agent 96
7 2 8 H11 Mounting fluid for temperature sensors 96
7 3 List of tools 97
7 3 1 W1 Assembly devices for inserting and withdrawing the rotor horizontally 97
7 3 2 W2 Pressure unit for enlarging the coupling 97
7 3 3 W3 Compression units for pressing on or for support while pressing off 98
7 3 4 W4 Draw gear with crossbar or plate 99
7 3 5 W6 Aids 100
7 3 6 W8 Devices for pulling off components (separator pulling tool, complete set) 100
7 4 Repair parts list 101
7 4 1 R1 Paints for renewing the paintwork or touching up damaged parts 101
7 5 Appendix B1a, Exploded view, motor types 1TB3026 – xGA03 / 1TB3030 –
xGA03 only 104
7 6 Appendix B1b, Exploded view, motor type 1TB3030 – 0GB03 only 108
7 7 Appendix B2a, Dismantling diagrams 112
7 8 Appendix B2b, Assembly diagrams 116
7 9 Appendix X1, Fault table 119
7 10 Appendix Z1, Revision table 124

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