Cat TH255 Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

Description

Cat TH255 Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Cat TH255 Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

This manual   is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc

Operator Qualifications The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator. Operation within the U.S.A. requires training per OSHA 1910.178. Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing. Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift. In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the telehandler

• This Operation & Maintenance Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished

• This product must comply with all safety related bulletins. Contact JLG Industries, Inc.
• or the local Caterpillar dealer representative for information regarding safety related bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
• JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product
• FOR:
  • Accident Reporting and Product Safety Publications
  • Current Owner Updates
  • Questions Regarding Product Applications and Safety
  • Standards and Regulations Compliance Information
  • Questions Regarding Product Modifications

TABLE OF CONTENTS:

Cat TH255 Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

31200362_F_TH255_CAT_OMM....................................  1
	Revision Log............................................  3
	Read This First.........................................  4
	Table of Contents.......................................  7
	Section 1 - General Safety Practices.................... 11
		1.1 Hazard Classification System.................... 11
			Safety Alert System and Safety Signal Words..... 11
		1.2 General Precautions............................. 11
		1.3 Operation Safety................................ 12
			Electrical Hazards.............................. 12
			Tip Over Hazard................................. 13
			Travel Hazard................................... 16
			Load Falling Hazard............................. 17
			Lifting Personnel............................... 18
			Driving Hazards On Slopes....................... 19
			Pinch Points and Crush Hazards.................. 20
			Fall Hazard..................................... 22
			Chemical Hazards................................ 23
	Section 2 - Pre-Operation and Inspection................ 25
		2.1 Pre-Operation Check and Inspection.............. 25
		2.2 Safety Decals................................... 28
			ASME (ANSI, if equipped)........................ 28
			ISO (CE & AUS) (ANSI, if equipped).............. 30
		2.3 Walk-Around Inspection.......................... 32
		2.4 Warm-Up and Operational Checks.................. 34
			Warm-Up Check................................... 34
			Operational Check............................... 34
		2.5 Operator Cab.................................... 35
		2.6 Windows......................................... 36
			Cab Door Window (if equipped)................... 36
			Rear Window..................................... 37
	Section 3 - Controls and Indicators..................... 39
		3.1 General......................................... 39
		3.2 Controls........................................ 40
			Park Brake...................................... 42
			Parking Procedure............................... 43
			Ignition........................................ 44
			Transmission Control Lever...................... 45
			Load Stability Indicator - LSI (CE & AUS)....... 46
			LSI Override Switch (CE & AUS).................. 49
			Instrument Panel................................ 50
			Steering Column Adjuster (if equipped).......... 51
			Joystick........................................ 52
			Right Hand Console.............................. 54
			Accessory Control Lever (if equipped)........... 56
		3.3 Steer Modes..................................... 57
			Steer Mode Change............................... 57
		3.4 Operator Seat................................... 58
			Adjustments..................................... 58
			Seat Belt....................................... 59
		3.5 Boom Angle and Extension Indicators............. 60
	Section 4 - Operation................................... 61
		4.1 Engine.......................................... 61
			Starting the Engine............................. 61
			Battery Boosted Starting........................ 62
			Normal Engine Operation......................... 63
			Shut-Down Procedure............................. 63
		4.2 Operating with a Non-Suspended Load............. 64
			Lift Load Safely................................ 64
			Before Picking Up a Load........................ 64
			Transporting a Load............................. 65
			Leveling Procedure.............................. 65
			Placing a Load.................................. 66
			Disengaging a Load.............................. 66
		4.3 Operating with a Suspended Load (ANSI & CE)..... 67
			Lift Load Safely................................ 67
			Picking Up a Suspended Load..................... 67
			Transporting a Suspended Load................... 68
			Leveling Procedure.............................. 68
			Placing a Suspended Load........................ 69
			Disengaging a Suspended Load.................... 69
		4.4 Road Operation (CE)............................. 70
		4.5 Loading and Securing for Transport.............. 71
			Tiedown......................................... 71
			Lifting......................................... 72
	Section 5 - Attachments and Hitches..................... 73
		5.1 Approved Attachments............................ 73
		5.2 Unapproved Attachments.......................... 73
		5.3 JLG Supplied Attachments........................ 74
		5.4 Telehandler/Attachment/Fork Capacity............ 76
		5.5 Use of the Load Chart........................... 77
			Capacity Indicator Locations.................... 77
			Sample Load Chart (ANSI & CE)................... 78
			Sample Load Chart (AUS)......................... 79
			Example......................................... 80
		5.6 Attachment Installation......................... 81
			Standard Quick Coupler.......................... 81
			Universal Quick Coupler (UQC)................... 84
		5.7 Hydraulic Operated Attachment................... 86
		5.8 Adjusting/Moving Forks.......................... 87
		5.9 Attachment Operation............................ 88
			Carriage w/Forks................................ 90
			Fork Mounted Hook (ANSI & CE)................... 91
			Rotate/Side Tilt Carriage....................... 92
			Side Shift Carriage............................. 94
			Bucket.......................................... 96
			Grapple Bucket.................................. 98
			Material Handling Arm (ANSI & CE)...............100
		5.10 Hitches........................................101
			Pin Hitch.......................................101
			Adjustable Pin Hitch............................102
			Adjustable Auto Hitch...........................103
	Section 6 - Emergency Procedures........................105
		6.1 Towing a Disabled Product.......................105
			Moving Short Distances..........................105
			Moving Longer Distances.........................105
		6.2 Emergency Lowering of Boom......................106
		6.3 Emergency Exit from Enclosed Cab................106
	Section 7 - Lubrication and Maintenance.................107
		7.1 Introduction....................................107
			Clothing and Safety Gear........................107
		7.2 General Maintenance Instructions................108
		7.3 Service and Maintenance Schedule................109
			10 & 1st 50 & 50 Hour Maintenance Schedule......109
			1st 250, 250 & 500 Hour Maintenance Schedule....110
			1000 Hour Maintenance Schedule..................111
		7.4 Lubrication Schedules...........................112
			250 Hour Lubrication Schedule...................112
		7.5 Operator Maintenance Instructions...............114
			Fuel System.....................................114
			Engine Oil......................................116
			Hydraulic Oil...................................117
			Tires...........................................118
			Air Intake System...............................120
			Engine Cooling System...........................122
			Battery.........................................123
			Brake System....................................124
			Windshield Washer System (if equipped)..........125
	Section 8 - Additional Checks...........................127
		8.1 General.........................................127
		8.2 Load Stability Indicator System (CE & AUS)......127
	Section 9 - Specifications..............................129
		9.1 Product Specifications..........................129
			Fluids..........................................129
			Capacities......................................130
			Tires...........................................130
			Performance.....................................131
			Dimensions......................................132
			Declaration of Vibration (CE)...................133
			Noise Emission Level (CE).......................133
	Index...................................................135
	Inspection, Maintenance and Repair Log..................139

CAT TH255 TELEHANDLER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M