Cat TL1055 TL1255 Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Cat TL1055 TL1255 Operation & Maintenance Manual – PDF DOWNLOAD
S/N TBM00100 & After S/N TBN00100 & After 31200249
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information
Operator Qualifications The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator.
Operation within the U.S.A. requires training per OSHA 1910.178. Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing.
Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift.
In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the telehandler
• This Operation & Maintenance Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished
The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations
This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local Caterpillar dealer representative for information regarding safetyrelated bulletins which may have been issued for this product. JLG Industries, Inc.
sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate. JLG Industries, Inc.
must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product
FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications
TABLE OF CONTENTS:
Cat TL1055 TL1255 Operation & Maintenance Manual – PDF DOWNLOAD
31200249_J_TL1055 TL1255_CAT_OMM................................................................ 1
Revision Log................................................................................ 3
Read This First............................................................................. 4
Table of Contents........................................................................... 7
Section 1 - General Safety Practices........................................................ 11
1.1 Hazard Classification System........................................................ 11
Safety Alert System and Safety Signal Words......................................... 11
1.2 General Precautions................................................................. 11
1.3 Operation Safety.................................................................... 12
Electrical Hazards.................................................................. 12
Tip Over Hazard..................................................................... 13
Travel Hazard....................................................................... 16
Load Falling Hazard................................................................. 17
Lifting Personnel................................................................... 18
Driving Hazards On Slopes........................................................... 19
Pinch Points and Crush Hazards...................................................... 20
Fall Hazard......................................................................... 22
Chemical Hazards.................................................................... 23
Section 2 - Pre-Operation and Inspection.................................................... 25
2.1 Pre-Operation Check and Inspection.................................................. 25
2.2 Safety Decals....................................................................... 27
2.3 Walk-Around Inspection.............................................................. 32
2.4 Warm-Up and Operational Checks...................................................... 34
Warm-Up Check....................................................................... 34
Operational Check................................................................... 34
2.5 Operator Cab........................................................................ 35
2.6 Windows............................................................................. 36
Cab Door Window (if equipped)....................................................... 36
Section 3 - Controls and Indicators......................................................... 37
3.1 General............................................................................. 37
3.2 Controls............................................................................ 38
Dash Controls and Indicators........................................................ 40
Ignition............................................................................ 42
Park Brake.......................................................................... 43
Parking Procedure................................................................... 43
Transmission Control Lever.......................................................... 44
Boom Joystick....................................................................... 46
Frame Level Joystick................................................................ 47
Auxiliary Hydraulic Joystick........................................................ 48
Outrigger Joysticks................................................................. 49
Right Hand Panel.................................................................... 50
Accessory Control Lever (if equipped)............................................... 52
3.3 Steer Modes......................................................................... 53
Steer Mode Change................................................................... 53
3.4 Operator Seat....................................................................... 54
Adjustments......................................................................... 54
Seat Belt........................................................................... 55
3.5 Boom Angle and Extension Indicators................................................. 56
Section 4 - Operation....................................................................... 57
4.1 Engine.............................................................................. 57
Starting the Engine................................................................. 57
Extreme Cold Weather Starting (if equipped)......................................... 58
Battery Boosted Starting............................................................ 59
Normal Engine Operation............................................................. 60
Shut-Down Procedure................................................................. 60
4.2 Operating with a Non-Suspended Load................................................. 61
Lift Load Safely.................................................................... 61
Picking Up a Load................................................................... 61
Transporting a Load................................................................. 62
Leveling Procedure.................................................................. 62
Placing a Load...................................................................... 63
Disengaging a Load.................................................................. 63
4.3 Operating with a Suspended Load..................................................... 64
Lift Load Safely.................................................................... 64
Picking Up a Suspended Load......................................................... 64
Transporting a Suspended Load....................................................... 65
Leveling Procedure.................................................................. 65
Placing a Suspended Load............................................................ 66
Disengaging a Suspended Load........................................................ 66
4.4 Loading and Securing for Transport.................................................. 67
Tiedown............................................................................. 67
Lifting............................................................................. 68
Section 5 - Attachments..................................................................... 69
5.1 Approved Attachments................................................................ 69
5.2 Unapproved Attachments.............................................................. 69
5.3 JLG Supplied Attachments............................................................ 70
5.4 Telehandler/Attachment/Fork Capacity................................................ 72
5.5 Use of the Load Chart............................................................... 73
Capacity Indicator Locations........................................................ 73
Sample Load Chart................................................................... 74
Example............................................................................. 76
5.6 Attachment Installation............................................................. 77
Mechanical Quick Coupler............................................................ 78
Hydraulic Quick Coupler............................................................. 79
5.7 Hydraulic Operated Attachment....................................................... 80
5.8 Adjusting/Moving Forks.............................................................. 81
5.9 Attachment Operation................................................................ 82
Carriage with Forks................................................................. 83
Side Shift Carriage................................................................. 84
Rotate/Side Tilt Carriage........................................................... 86
Swing Carriage...................................................................... 88
Dual Fork Positioning Carriage...................................................... 90
Fork Extension...................................................................... 92
Bucket.............................................................................. 94
Multi-Purpose Bucket................................................................ 96
Fork Mounted Hook................................................................... 98
Coupler Mounted Hook................................................................100
Truss Boom..........................................................................101
Personnel Work Platform - Fork Mounted..............................................102
Boom Head-Mounted Winch.............................................................104
Section 6 - Emergency Procedures............................................................105
6.1 Towing a Disabled Product...........................................................105
Moving Short Distances..............................................................105
Moving Longer Distances.............................................................105
6.2 Emergency Lowering of Boom..........................................................106
6.3 Emergency Exit from Enclosed Cab....................................................106
Section 7 - Lubrication and Maintenance.....................................................107
7.1 Introduction........................................................................107
Clothing and Safety Gear............................................................107
7.2 General Maintenance Instructions....................................................108
7.3 Service and Maintenance Schedule....................................................109
10, 1st 50 & 50 Hour Maintenance Schedule...........................................109
1st 250, 250 & 500 Hour Maintenance Schedule........................................110
1000 & 1500 Hour Maintenance Schedule...............................................111
7.4 Lubrication Schedules...............................................................112
50 Hour Lubrication Schedule........................................................112
250 Hour Lubrication Schedule.......................................................113
1000 Hour Lubrication Schedule......................................................114
7.5 Operator Maintenance Instructions...................................................116
Fuel System.........................................................................116
Air Intake System...................................................................118
Engine Oil..........................................................................120
Hydraulic Oil.......................................................................121
Tires...............................................................................122
Transmission Oil....................................................................125
Engine Cooling System...............................................................126
Battery.............................................................................128
Windshield Washer System (if equipped)..............................................129
Section 8 - Additional Checks...............................................................131
8.1 General.............................................................................131
8.2 Auto-Frame Level System (TL1055 Before S/N TBM01168, TL1255 Before S/N TBN00658)....131
Section 9 - Specifications..................................................................133
9.1 Product Specifications..............................................................133
Fluids..............................................................................133
Capacities..........................................................................135
Tires...............................................................................136
Performance.........................................................................137
Dimensions..........................................................................138
Index.......................................................................................139
Inspection, Maintenance and Repair Log......................................................143
