Cat Track Type Tractor Flender BA 5010 & BA 7300 Operation Manual BI620368 – PDF DOWNLOAD

Description

Cat Track Type Tractor Flender BA 5010 & BA 7300 Operation Manual BI620368 – PDF DOWNLOAD

FILE DETAILS:

Cat Track Type Tractor Flender BA 5010 & BA 7300 Operation Manual BI620368 – PDF DOWNLOAD

Language : English
Pages : 105
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat Track Type Tractor Flender BA 5010 & BA 7300 Operation Manual BI620368 – PDF DOWNLOAD

General notes:
2.1 Introduction:

• These instructions are an integral part of the gear unit supplied and must be kept in its vicinity for reference
  at all times.
• The “FLENDER gear unit” dealt with in these instructions has been developed for driven machines in
  general engineering applications. Possible applications for gear units of this series are the chemical,
  rubber, food processing, plastics and other industries.
• The gear unit is designed only for the application specified in section 1, “Technical data”. Other operating
  conditions must be contractually agreed.
• The gear unit described in these instructions reflects the state of technical development at the time these
  instructions went to print.
• In the interest of technical progress we reserve the right to make changes to the individual assemblies and
  accessories which we regard as necessary to preserve their essential characteristics and improve their
  efficiency and safety.

TABLE OF CONTENTS:

Cat Track Type Tractor Flender BA 5010 & BA 7300 Operation Manual BI620368 – PDF DOWNLOAD

1 Technical data 6
1 1 General technical data 6
1 1 1 Weights 7
1 1 2 Measuringsurface
soundpressure
level 8
1 1 2 1 Measuringsurface
soundpressure
level for bevelhelical
gear units (B ) with fan 8
1 1 2 2 Measuringsurface
soundpressure
level for bevelhelical
gear units (B ) without fan 9
1 1 2 3 Measuringsurface
soundpressure
level for helicalgear
units (H ) with fan 10
1 1 2 4 Measuringsurface
soundpressure
level for helicalgear
units (H ) without fan 11
2 General notes 12
2 1 Introduction 12
2 2 Copyright 12
3 Safety instructions 13
3 1 Proper use 13
3 2 Obligations of the user 13
3 3 Environmental protection 14
3 4 Special dangers and personal protective equipment 14
4 Transport and storage 15
4 1 Scope of supply 15
4 2 Transport 15
4 3 Storing the gear unit 17
4 4 Standard coating and preservation 17
4 4 1 Interior preservation with preservative agent 18
4 4 2 Exterior preservation 18
5 Technical description 19
5 1 General description 19
5 2 Output designs 20
5 3 Housing 20
5 4 Toothed components 23
5 5 Lubrication 23
5 5 1 Splash lubrication 23
5 5 2 Pressure lubrication through addon
oilsupply
system 23
5 6 Shaft bearings 24
5 7 Shaft seals 24
5 7 1 Radial shaftsealing
rings 24
5 7 2 Labyrinth seals 24
5 7 3 Taconite seals 25
5 7 4 Tacolab seal 26
5 8 Backstop 27
5 9 Torquelimiting
backstop (special design) 28
5 10 Cooling 29
5 10 1 Fan 29
5 10 2 Cooling coil 30
5 10 3 Addon
oilsupply
system with air oilcooler
31
5 10 4 Addon
oilsupply
unit with water oilcooler
33
5 10 4 1Pump 34
5 10 4 2Water oilcooler
34
5 10 4 3Filter 34
5 11 Heating 34
5 12 Oiltemperature
monitoring 35
5 13 Oillevel
monitoring system 36
5 14 Bearingmonitoring
system 37
5 15 Speed transmitter 37
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BA 5010 EN 01 10
6 Fitting 38
6 1 General information on fitting 38
6 2 Unpacking 39
6 3 Installation of gear unit on housing base 39
6 3 1 Foundation 39
6 3 2 Description of installation work 39
6 3 2 1 Alignment surfaces, alignment thread 40
6 3 2 2 Mounting on a foundation frame 41
6 3 2 3 Mounting on a concrete foundation by means of stone bolts or foundation blocks 42
6 3 2 4 Mounting on a concrete foundation by means of anchor bolts 43
6 4 Assembly of a shaftmounting
gear unit with hollow shaft and parallel keyway 44
6 4 1 Preparatory work 44
6 4 2 Fitting 45
6 4 2 1 Fitting 45
6 4 2 2 Axial fastening 45
6 4 3 Demounting 46
6 5 Shaftmounting
gear unit with hollow shaft and internal spline to DIN 5480 48
6 5 1 Preparatory work 48
6 5 2 Fitting 48
6 5 2 1 Fitting with integrated DU bush 49
6 5 2 2 Fitting with loose DU bush 49
6 5 2 3 Axial fastening 49
6 5 3 Demounting 50
6 6 Shaftmounting
gear unit with hollow shaft and shrink disk 51
6 6 1 Fitting 51
6 6 1 1 Fitting with integrated DU bush 52
6 6 1 2 Fitting with loose DU bush 52
6 6 1 3 Axial fastening 52
6 7 Shrink disk 53
6 7 1 Fitting the shrink disk 53
6 7 2 Demounting the shrink disk 55
6 7 3 Cleaning and greasing the shrink disk 55
6 7 4 Remounting
the shrink disk 56
6 7 5 Inspection of the shrink disk 56
6 8 Couplings, clutches 57
6 9 Shaftmounting
gear unit with flanged shaft 58
6 10 Shaft mounting gear unit with block flange 59
6 11 Mounting the torque arm for the gear-unit housing 60
6 11 1 Attaching the torque arm 60
6 12 Mounting supports for gearunit
swing bases 61
6 12 1 Attaching the support 61
6 13 Gear units with cooling coil 62
6 14 Gear unit with addon
components 62
6 15 Gear units with air oilcooler
62
6 16 Gear units with fitted water oilcooler
62
6 17 Gear unit with heating element 62
6 18 Gear unit with oil-temperature monitoring system 62
6 19 Gear unit with oillevel
monitoring 62
6 20 Bearingmonitoring
system 62
6 21 Gear unit with speed transmitter 62
6 22 Final work 63
6 23 Screwconnection
classes, tightening torques and initial tensioning forces 63
6 23 1 Screwconnection
classes 63
6 23 2 Tightening torques and initial tensioning forces 64
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BA 5010 EN 01 10
7 Startup
65
7 1 Procedure before startup
65
7 1 1 Removal of preservative agent 65
7 1 2 Filling with lubricant 67
7 1 2 1 Oil quantities 68
7 2 Startup
69
7 2 1 Oil level 69
7 2 2 Gear unit with cooling coil or external oilsupply
system 69
7 2 3 Gear unit with backstop 70
7 2 4 Temperature measurement 70
7 2 5 Oillevel
monitoring system 70
7 2 6 Bearing monitoring (vibration measurement) 70
7 2 7 Heating 71
7 2 8 Checking procedure 71
7 3 Removal from service 71
7 3 1 Interior preservation during longer disuse 71
7 3 1 1 Interior preservation with gear oil 71
7 3 1 2 Interior preservation with preservative agent 71
7 3 1 3 Interiorpreservation
procedure 72
7 3 2 Exterior preservation 72
7 3 2 1 Exteriorpreservation
procedure 72
8 Operation 73
8 1 General 73
8 2 Oil level 73
8 3 Irregularities 73
9 Faults, causes and remedy 74
9 1 General information on faults and malfunctions 74
9 2 Possible faults 74
10 Maintenance and repair 76
10 1 General notes on maintenance 76
10 1 1 General oil service lives 77
10 2 Description of maintenance and repair work 77
10 2 1 Test water content of oil 77
10 2 2 Change oil 77
10 2 3 Clean the air filter 78
10 2 4 Clean the fan and gear unit 79
10 2 5 Refill Taconite seals with grease 79
10 2 6 Refill Tacolab seals with grease 79
10 2 7 Check cooling coil 79
10 2 8 Check air oilcooler
80
10 2 9 Check water oilcooler
80
10 2 10 Check hose lines 80
10 2 11 Top up oil 80
10 2 12 Check tightness of fastening bolts 80
10 3 Final work 81
10 4 General inspection of the gear unit 81
10 5 Lubricants 81
11 Spare parts, customerservice
addresses 82
11 1 Stocking spare parts 82
11 2 Spare parts and customerservice
addresses 82
12 Declaration of incorporation 83

Questions? Email us: [email protected]

S.V