CATERPILLAR 428D Backhoe Loader Parts Manual – PDF DOWNLOAD

Description

CATERPILLAR 428D Backhoe Loader Parts Manual – PDF DOWNLOAD

DESCRIPTION:

CATERPILLAR 428D Backhoe Loader Parts Manual – PDF DOWNLOAD

1. MACHINE IDENTIFICATION

• Caterpillar machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N).
• Typical components that will be serialized include engines, transmissions, bulldozers, and rippers. The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment.
• Caterpillar dealers need all of these numbers to determine accurate parts identification. Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard.
• Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Caterpillar machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:

Where:

1. Caterpillar’s World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number. Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).

2. ORDERING PARTS

WARNING:

• When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent spec- ifications including, but not limited to, physical (dimensions, type, strength and material. Failure to heed this warning can lead to prema- ture failures, product damage, personal injury or death.
• Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines.
• Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed.

3. PARTS MANUAL ORGANIZATION

Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists

5. MAINTENANCE PARTS INDEX

The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description

TABLE OF CONTENTS:

CATERPILLAR 428D Backhoe Loader Parts Manual – PDF DOWNLOAD

Go to Main Menu.......................  0
GENERAL INFORMATION................... 30
REPAIR ALTERNATIVES................... 49
SUPPLEMENTAL COOLANT ADDITIVES........ 54
MAINTENANCE PARTS..................... 59
INDEX................................. 85
	INDEX (French).................... 97
	INDICE (Spanish)..................109
	ÍNDICE (Portuguese)...............122
	STICHWORTVERZEICHNIS (German).....134
MACHINE ARRANGEMENT...................146
	BACKHOE AR-EXTENDABLE STICK.......146
	BACKHOE AR-STANDARD STICK.........154
	BACKHOE AR........................155
	BACKHOE AR-STANDARD STICK.........156
	CHASSIS AR........................160
	COMMON AR.........................161
	CONVERSION AR-CERTIFICATION.......161
ENGINE ARRANGEMENT....................165
	ENGINE AR.........................165
	ENGINE AR-PRIMARY.................167
BASIC ENGINE..........................169
	CAMSHAFT GP.......................169
	COVER GP-VALVE MECHANISM..........170
	CRANKSHAFT GP.....................172
	CYLINDER BLOCK GP.................174
	CYLINDER HEAD GP..................177
	DRIVE GP-FAN......................179
	FLYWHEEL GP.......................180
	HOUSING GP-FLYWHEEL...............181
	HOUSING GP-FRONT..................182
	LIFTING GP-ENGINE.................184
	MOUNTING GP-ENGINE................185
	MOUNTING GP-ENGINE & TMSN.........186
	PAN GP-OIL........................188
	PISTON & ROD GP...................190
	PLUG GP-ENGINE....................192
	PULLEY GP-CRANKSHAFT..............194
	VALVE MECHANISM GP................195
LUBRICATION SYSTEM....................196
	FILLER GP-ENGINE OIL..............196
	PUMP GP-ENGINE OIL................197
COOLING SYSTEM........................198
	CONNECTION GP-WATER...............198
	COOLER GP-FLTR BASE & ENG OIL.....199
	FAN GP-SUCTION....................201
	FITTING GP-HEATER & AIR COND......203
	LINES GP-POWER TRAIN COOLER.......204
	PUMP GP-WATER.....................208
	RADIATOR & FAN GP.................210
	RADIATOR & HYD OIL COOLER GP......212
AIR INLET AND EXHAUST SYSTEM..........218
	AIR CLEANER GP....................218
	COVER GP-AIR INLET................221
	EXTENSION GP-EXHAUST..............222
	INDICATOR GP-AIR FILTER CHANGE....223
	LINES GP-AIR......................225
	MUFFLER GP........................228
	TURBOCHARGER GP...................229
FUEL SYSTEM...........................231
	CONTROL GP-GOV & ACCELERATOR......231
	FILTER GP-FUEL....................233
	LINES GP-FUEL.....................235
	PUMP GP-FUEL INJECTION............237
	PUMP GP-FUEL PRIMING..............243
	SEPARATOR GP-WATER................244
	TANK & MTG GP-FUEL................245
	TANK GP-FUEL......................246
ELECTRICAL AND STARTING SYSTEM........248
	ALTERNATOR GP-CHARGING............248
	BATTERY GP........................249
	CONTROL GP-POSITION...............257
	GLOW PLUG GP......................258
	HEATER GP-JACKET WATER............259
	INSTALLATION GP-SECURITY..........260
	LAMP GP-FLOOD.....................262
	LAMP GP-HEAD & SIGNAL.............265
	LAMP GP-REGISTRATION PLATE........273
	LAMP GP-STOP & TAIL...............274
	LAMP GP-WARNING BEACON............276
	LIGHTING GP-FLOOD.................278
	LIGHTING GP-ROADING...............289
	LIGHTING GP-WARNING...............306
	LIGHTING GP-WARNING BEACON........308
	PLUG GP-CONNECTOR.................310
	STARTING MOTOR GP-ELECTRIC........311
	SWITCH GP-PRESSURE................314
	SWITCH GP-TEMPERATURE.............315
	WARNING GP-BACKUP.................316
	WIRING GP-AIR CONDITIONER.........318
	WIRING GP-AUTOSHIFT...............321
	WIRING GP-CAB.....................323
	WIRING GP-CONSOLE.................328
	WIRING GP-ENGINE..................334
	WIRING GP-HEATER..................338
	WIRING GP-KICKOUT & POSITIONER....340
	WIRING GP-PLATFORM................341
	WIRING GP-POWER RECEPTACLE........347
	WIRING GP-REAR....................348
	WIRING GP-RIDE CONTROL............351
	WIRING GP-SENSOR..................359
	WIRING GP-STABILIZER ALARM........360
	WIRING GP-STEERING................362
POWER TRAIN...........................363
	AXLE GP-DRIVE & STEERING..........363
	AXLE GP-REAR......................365
	CONTROL GP-DIFFERENTIAL LOCK......370
	CONTROL GP-TRANSMISSION...........371
	DIFFERENTIAL & BEVEL GEAR GP......372
	DIFFERENTIAL GP...................374
	DRIVE AR-BACKHOE LOADER...........375
	DRIVE GP-FLEXIBLE COUPLING........376
	FILLER GP-POWER TRAIN OIL.........377
	HOUSING & FLANGE GP-AXLE..........379
	LOCKOUT GP-FOURTH GEAR............381
	MOUNTING GP-AXLE..................382
	PLANETARY GP-FINAL DRIVE..........383
	POWER TRAIN AR....................384
	SHAFT GP-DRIVE....................386
	TRANSMISSION & MOUNTING GP........390
	TRANSMISSION AR-DIRECT DRIVE......392
	TRANSMISSION AR-POWER SHIFT.......392
	TRANSMISSION GP-DIRECT DRIVE......393
	TRANSMISSION GP-POWER SHIFT.......399
	VALVE GP-RELIEF...................405
	VALVE GP-SOLENOID.................406
	VALVE GP-TIRE.....................411
	WHEEL & TIRE AR...................412
	WHEEL & TIRE GP...................417
BRAKING SYSTEM........................434
	BRAKE GP-PARKING..................434
	CONTROL GP-PARKING BRAKE..........435
	CONTROL GP-SERVICE BRAKE..........437
	LEVER GP-HAND CONTROL.............440
	RESERVOIR GP-BRAKE................441
STEERING SYSTEM.......................442
	CONTROL GP-STEERING...............442
	KNOB GP-STEERING..................444
	LINES GP-STEERING.................445
	PUMP GP-METERING..................448
	STEERING WHEEL GP.................449
	VALVE GP-PRIORITY.................450
FRAME AND BODY........................451
	BOX GP-BATTERY....................451
	BUMPER GP-FRONT...................456
	COUNTERWEIGHT GP..................457
	DOOR GP-BATTERY...................461
	FENDER GP-FRONT...................462
	FENDER GP-REAR....................464
	FLOORPLATE GP.....................465
	FRAME GP-LOADER...................467
	FRAME GP-SLIDING..................469
	FRAME GP-SWING....................471
	GUARD GP-DRIVE SHAFT..............476
	GUARD GP-LIGHTING.................477
	GUARD GP-LINES....................479
	HOOD & GUARD GP...................481
	HOOD GP-ENGINE....................483
	LINER GP-SOUND SUPPRESSION........486
	MOUNTING GP-REGISTRATION..........487
	REFLECTOR GP......................489
	SUPPRESSION AR-SOUND..............490
HYDRAULIC SYSTEM......................491
	ACCUMULATOR GP-RIDE CONTROL.......491
	CONNECTOR GP-VALVE................492
	CONTROL AR-RIDE...................493
	CONTROL GP-HANDLE.................495
	CONTROL GP-HYDRAULIC HAND.........497
	CONTROL GP-HYDRAULIC PEDAL........510
	CONVERSION GP-HYD HAND CONTROL....514
	COUPLING GP.......................515
	COVER & VALVE GP-BANK.............516
	CYLINDER GP-BACKHOE BUCKET........517
	CYLINDER GP-BOOM..................521
	CYLINDER GP-EXTENDABLE STICK......523
	CYLINDER GP-LIFT..................526
	CYLINDER GP-MULTIPURPOSE BUKT.....527
	CYLINDER GP-STABILIZER............529
	CYLINDER GP-STICK.................530
	CYLINDER GP-SWING.................531
	CYLINDER GP-TILT..................533
	DRAIN GP-HYDRAULIC................535
	HYDRAULIC AR......................536
	KIT-RIDE CONTROL..................542
	LINES GP-BACKHOE..................543
	LINES GP-BACKHOE AUXILIARY........547
	LINES GP-BOOM.....................585
	LINES GP-BUCKET CYLINDER..........586
	LINES GP-DRAIN....................588
	LINES GP-EXTENDABLE STICK.........590
	LINES GP-LIFT CYLINDER............591
	LINES GP-LOAD CONTROL VALVE.......596
	LINES GP-LOADER AUXILIARY.........607
	LINES GP-MULTIPURPOSE BUCKET......611
	LINES GP-PILOT....................619
	LINES GP-PUMP.....................622
	LINES GP-RETURN...................631
	LINES GP-RIDE CONTROL.............632
	LINES GP-SIDESHIFT LOCK...........634
	LINES GP-STABILIZER...............642
	LINES GP-STICK....................646
	LINES GP-SWING....................654
	LINES GP-TILT CYLINDER............664
	LOCK GP-HYDRAULIC FOOT CONTROL....668
	LOCK GP-HYDRAULIC HAND CONTROL....669
	MOUNTING GP-BANK VALVE............670
	MOUNTING GP-CYLINDER..............672
	MOUNTING GP-HYDRAULIC PUMP........673
	MOUNTING GP-LINES.................674
	PUMP GP-PISTON....................678
	ROTATING GP-PUMP..................681
	SHAFT GP-POWER TAKE-OFF...........682
	STABILIZER AR.....................683
	TANK GP-HYDRAULIC.................684
	VALVE & MTG GP-BANK...............686
	VALVE AR-BANK 4...................687
	VALVE AR-BANK 5...................687
	VALVE AR-BANK 6...................688
	VALVE GP-AUXILIARY................689
	VALVE GP-BANK 2...................692
	VALVE GP-BANK 3...................694
	VALVE GP-BANK 4...................696
	VALVE GP-BANK 5...................698
	VALVE GP-BANK 6...................701
	VALVE GP-CHECK....................703
	VALVE GP-CONTROL..................704
	VALVE GP-LOAD CONTROL.............724
	VALVE GP-PUMP CONTROL.............726
	VALVE GP-SOLENOID.................729
IMPLEMENTS............................731
	ARM GP-LIFT.......................731
	BOOM GP...........................733
	BRACKET GP-TRANSPORT..............735
	HOUSING AS-EXTENDABLE STICK.......737
	LINK GP-SHIPPING..................738
	LINKAGE GP-BACKHOE BUCKET.........739
	LOADER AR.........................742
	LOCK GP-STABILIZER LEG............743
	LOCK GP-TRANSPORT.................744
	MOUNTING GP-STICK.................749
	PAD GP-STABILIZER.................750
	STABILIZER GP-BACKHOE.............751
	STICK GP-EXTENDABLE...............754
	STICK GP-HOE......................758
WORK TOOLS............................760
	BUCKET AR-MULTIPURPOSE............760
	BUCKET AS-GENERAL PURPOSE.........766
	BUCKET GP-HOE.....................770
	BUCKET GP-MULTIPURPOSE............811
	COUPLER GP-QUICK..................822
	EDGE GP-CUTTING...................828
	FORK AR...........................830
	FORK GP...........................831
	GUARD GP-BUCKET...................832
	MOUNTING GP-BUCKET................834
	MOUNTING GP-FORK..................838
	SHIPPING AR-BUCKET................839
	STOP GP-BUCKET....................840
	TOOTH GP-UNI......................842
OPERATOR STATION......................843
	AIR CONDITIONER & MOUNTING GP.....843
	AIR CONDITIONER GP................845
	ARMREST GP........................847
	CAB AR............................848
	CAB AR-ENCLOSED ROPS..............850
	CAB GP............................852
	CANOPY AR.........................856
	CANOPY GP-OPEN ROPS...............857
	COMPARTMENT GP-LITERATURE.........858
	COMPRESSOR GP-REFRIGERANT.........859
	CONDENSER & MTG GP-REFRIGERANT....861
	CONSOLE GP-FRONT..................862
	CONSOLE GP-OPERATOR...............864
	CONSOLE GP-SIDE...................866
	COVER GP-CONSOLE..................872
	COVER GP-FIREWALL.................873
	COVER GP-POST.....................875
	DOOR GP-LH........................876
	DOOR GP-RH........................878
	DUCT GP-AIR.......................880
	FLOOR MAT GP......................884
	HEATER & MTG GP-CAB...............886
	HEATER GP-CAB.....................888
	HORN GP-ELECTRIC..................890
	LEVER GP-GOVERNOR CONTROL.........891
	LINES GP-HEATER...................892
	LINES GP-HEATER & AIR COND........894
	MIRROR GP-REAR VIEW...............896
	MODULE GP-WARNING INDICATOR.......898
	MOTOR GP-WINDOW WIPER.............900
	MOUNTING GP-INSTRUMENT PANEL......901
	PANEL GP-INSTRUMENT...............905
	PEDAL GP-GOVERNOR.................906
	SEAT BELT GP......................907
	SEAT GP...........................908
	SEAT GP-SUSPENSION................915
	SUPPRESSION GP-SOUND..............921
	SUSPENSION GP-SEAT................923
	TACHOMETER GP-ELECTRIC............926
	TRIM GP-CAB.......................928
	VISOR GP-CAB......................929
	WASHER GP-WINDOW..................930
	WINDOW GP-CAB.....................932
	WINDOW GP-DOOR....................938
	WIPER GP-WINDOW...................942
SERVICE EQUIPMENT AND SUPPLIES........944
	FILM GP...........................944
	INSTALLATION AR-WHEEL CHOCK.......946
	LOCK GP-VANDALISM.................947
	PLATE & FILM GP...................949
	PLATE AS-SIDE REFLECTIVE..........954
PART NUMBER INDEX.....................956

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