CATERPILLAR 6060 RH340B Hydraulic Shovel Operation Instruction Manual – PDF DOWNLOAD

Description

CATERPILLAR 6060 RH340B Hydraulic Shovel Operation Instruction Manual – PDF DOWNLOAD

FILE DETAILS:

CATERPILLAR 6060 RH340B Hydraulic Shovel Operation Instruction Manual – PDF DOWNLOAD

Language : English
Pages : 310
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CATERPILLAR 6060 RH340B Hydraulic Shovel Operation Instruction Manual – PDF DOWNLOAD

PREFACE:
About this Operating Instructions:

• These operating instructions are designed to famil- iarize the operator with the machine and its
  desig- nated use.
• The operating instructions contain important in- formation on how to operate the machine
  safely, properly and with maximum efficiency. Observing these instructions helps to
  prevent hazardous situations, to reduce repair costs and downtimes and to increase the
  reliability and service life of the machine.
• The operating instructions must be supplemented by the respective national rules and
  regulations for accident prevention and environmental protection.

The operating instructions must always be avail- able in the driver’s cab of the machine.
The operating instructions must be read and put into practice by any person in charge
of carrying out work with or on the machine, such as
▪ operation, including setting-up, troubleshoot- ing in the course of work, care,
evacuation of production waste and disposal of fuels and consumables,
▪ maintenance (inspection, servicing, repair) and / or
▪ transport.

• In addition to the operating instructions and the mandatory rules and regulations for
  accident pre- vention and environmental protection in the user’s country and at the place where the
  machine is to be used, the generally recognized technical rules for safe and proper working
  must be observed ¹
• The operating instructions are directed to the min- ing-machine specialist. They cannot provide
  basic know-how. This can be acquired, for example, in several days’ instruction by a
  qualified Bucyrus HEX mechanic or by attending an Bucyrus HEX training course for
  operators or maintenance per- sonnel.
• The Bucyrus HEX after-sales service will be pleased to deal with any queries you
  may have after reading through the operating instructions.
• All Bucyrus HEX operating manuals are issued in German and then translated. Even a good transla-
  tion may give rise to questions which Bucyrus HEX will be pleased to answer.
• The operating instructions are not work instruc- tions for carrying out major repairs.
  Such work is willingly done for you by the Bucyrus HEX after-
  sales service.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CATERPILLAR 6060 RH340B Hydraulic Shovel Operation Instruction Manual – PDF DOWNLOAD

1 INTRODUCTION 1-1
PREFACE 1-3
About this Operating Instructions 1-3
Further machine documentation 1-3
WARRANTY 1-4
FUNDAMENTAL SAFETY INSTRUCTIONS 1-5
Warnings and symbols 1-5
DESIGNATED USE 1-6
ORGANIZATIONAL MEASURES 1-7
Selection and qualification of personnel; basic responsibilities 1-8
Safety instructions governing specific operational phases 1-8
Special work in conjunction with utilization of the machine and maintenance and repairs as well as
troubleshooting during work; disposal of parts and consumables 1-9
Warning of special dangers 1-10
Gas, dust, steam and smoke 1-10
Hydraulic equipment 1-11
FIRE AND EXPLOSION HAZARD 1-12
NOTES 1-13
2 OPERATION 2-1
OPERATION – SAFETY INSTRUCTIONS 2-3
Operating Instructions, where to store it in the driver’s cab 2-4
FIRE AND EXPLOSION HAZARD 2-5
DESCRIPTION OF THE EXCAVATOR 2-6
Excavator layout 2-7
Undercarriage 2-8
Superstructure 2-8
Drive 2-8
Hydraulic system 2-8
Control and Monitoring Platform (CAMP) 2-8
Board-Control-System (BCS) 2-9
Demand control / Zero-flow regulation 2-9
Automatic reset to idling 2-9
Electrical system 2-9
Signs 2-11
Entering and leaving the machine, Safety instructions 2-12
Access ladder lighting 2-12
Swinging ladder 2-13
Folding ladder (optional) 2-14
Escape ladder (optional) 2-15
Switching the cab interior lighting on and off 2-16
Switching the maintenance lights on and off 2-17
Emergency shut-off function 2-18
Shutting off the supply voltage (battery main switch) 2-19
OPERATING INSTRUCTIONS 6060 / RH340B
Table of contents
vi BA RH340B(3 725 091.00)-EN
Driver’s seat 2-20
Reducing operators exposure to vibrations 2-22
Trainer’s / instructor’s seat 2-22
Windscreen washer 2-22
Fire extinguisher 2-23
Automatic fire-extinguishing system (optional) 2-24
Harness (optional) 2-25
MONITORING, WARNING AND CONTROL ELEMENTS 2-28
Engine 1 (LH), control and monitoring 2-35
Engine 2 (RH), control and monitoring 2-37
PUTTING THE MACHINE INTO OPERATION 2-54
Reducing the operator’s exposure to noise 2-54
Refuelling 2-54
Back-up heating (option), filling in fuel 2-55
Service station (tanklift) 2-55
Switching the electrical system on and off 2-61
Engines, emergency shut-off 2-61
Preheating system for engine and hydraulic oil (optional) 2-62
Fuel preheating system (optional) 2-63
STARTING AND STOPPING THE ENGINES 2-64
Starting the engines 2-64
Starting the left-hand engine 2-64
Starting the right-hand engine 2-64
Engines – adjusting the speed 2-65
Starting the engines at low temperatures 2-65
Shutting off the engines 2-66
Shutting off the left-hand engine 2-66
Shutting off the right-hand engine 2-66
AIR CONDITIONER (OPTIONAL) 2-67
Back-up heating driver’s cab (optional) 2-67
Back-up heating (optional) 2-68
TRAVELLING, SAFETY INSTRUCTIONS 2-69
TRAVELLING 2-70
Superstructure basic position 2-70
Travelling forwards/backwards 2-70
Superstructure holding brake 2-74
Track parking brake 2-74
TRANSPORTING THE MACHINE 2-75
Transport – Safety instructions 2-75
WORKING OPERATION – SAFETY INSTRUCTIONS 2-76
WORKING OPERATION 2-78
Before starting work 2-78
Activating the electronic excavator control 2-78
Swinging the superstructure 2-79
Braking the superstructure 2-79
Working 2-80
OPERATING INSTRUCTIONS 6060 / RH340B
Table of contents
BA RH340B(3 725 091.00)-EN vii
After daily operation 2-81
ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS 2-82
Securing the machine 2-83
CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) 2-84
NOTES 2-85
3 INSPECTION AND SERVICING 3-1
INSPECTION AND SERVICING – SAFETY INSTRUCTIONS 3-3
INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD 3-9
INSPECTION AND SERVICING PLANS – INSTRUCTIONS 3-11
Intervals 3-11
Change of engine oil 3-11
Air-intake system 3-11
Oils / Greases 3-11
Cleaning jobs 3-11
Components 3-11
Plan V 3-13
Plan N 3-15
Plan T 3-17
Plan A – E 3-19
LUBRICATING CHART 3-26
Lubricating chart – Grease (legend) 3-27
Filling quantities – Grease 3-27
INSPECTION PLAN – OIL 3-28
Inspection plan – Oil (legend) 3-29
Filling quantities – oil 3-30
Filling quantities – other 3-30
LUBRICANTS 3-31
Notes on the selection of oils and greases 3-31
Avoid mixing of different hydraulic fluids 3-31
I. Oils for combustion engines and compressors 3-32
II. Oils for hydraulic system (selection) 3-33
III.a Oils for pump distribution gearboxes 3-34
III.b Oils for swing gearboxes 3-35
III.c Oils for travel gearboxes 3-36
V. Greases for bearings and swing rings 3-37
SERVICING WORK 3-38
Hose line for oil and cooling liquid changes 3-38
ENGINE 3-39
Engine – Safety instructions 3-39
Checking the engine oil level / Topping up 3-40
Engine oil reservoir, checking the oil level / topping up 3-41
Engine oil, change 3-42
Engine oil reservoir, draining the oil off 3-44
Bypass oil filter, replace 3-46
OPERATING INSTRUCTIONS 6060 / RH340B
Table of contents
viii BA RH340B(3 725 091.00)-EN
EliminatorTM filter and centrifuge 3-47
COOLING SYSTEM 3-49
Radiators 3-50
Cooling liquid change 3-52
Water filter, replace 3-53
Cold-starting fluid (ether) – Replacing the pressure vessel 3-54
AIR-INTAKE SYSTEM 3-55
Main filter elements, removal and installation 3-56
Main filter elements, checking and cleaning 3-57
Safety filter element, replace 3-58
Air-intake lines 3-59
Dust collection 3-59
FUEL SYSTEM 3-60
Fuel system – Safety instructions 3-60
Replacing the fuel filter 3-60
Venting the fuel system 3-61
Cleaning the fuel tanks 3-61
Water trap (option) 3-63
ELECTRICAL SYSTEM 3-65
Electrical system – Safety instructions 3-65
Alternator – Instructions 3-65
Battery 3-66
Switchgear cabinet 3-68
Floodlight projector, replacing the lamp 3-70
HYDRAULIC SYSTEM 3-72
Hydraulic system – Safety instructions 3-72
Depressurizing the hydraulic system 3-72
Checking the hydraulic oil level 3-73
Changing the hydraulic oil return-flow (hydraulic oil reservoir) 3-75
Bypass valves (hydraulic oil reservoir) 3-77
Breather filter 3-78
Filter (control circuit) 3-79
High-pressure filter for working hydraulics 3-80
High-pressure filters for the servo circuit 3-81
High-pressure filters for feeding circuits and swing pumps 3-82
High-pressure filters for swing circuit 3-83
Bearing flushing for main pumps, replace filter 3-84
Changing the hydraulic oil 3-85
Venting the hydraulic system 3-88
Cleaning the hydraulic oil cooler 3-89
Electronic excavator controls 3-90
Pressure accumulator – Emergency lowering 3-91
PUMP TRANSFER GEARBOX 3-92
Checking the gearbox oil level / Topping up with oil 3-92
Pre-chambers, checking oil level, topping up with oil 3-92
Changing the gearbox oil 3-93
Pre-chambers, changing the gearbox oil 3-94
Gearbox venting 3-94
OPERATING INSTRUCTIONS 6060 / RH340B
Table of contents
BA RH340B(3 725 091.00)-EN ix
Pre-chamber venting 3-95
Pump transfer gearbox lube oil filters 3-96
SWING GEARBOX 3-97
Swing Gearbox – Checking the oil level / Topping up with oil 3-97
Changing the gearbox oil 3-98
Swing Gearbox venting 3-98
TRAVEL GEARBOX (GEARBOX P/N 3683483) 3-99
Travel gearbox – Checking the oil level / Topping up with oil 3-99
Travel gearbox – Changing oil 3-100
Travel gearbox – Breather filter 3-101
TRAVEL GEARBOX (GEARBOX P/N 3683496) 3-102
Travel gearbox – Checking the oil level / Topping up with oil 3-102
Travel gearbox – Changing oil 3-104
Travel gearbox -Breather filter 3-105
CRAWLER TRACKS 3-106
Track rollers 3-107
Track tensioner 3-108
Pressure-accumulator inspection regulations 3-109
Checking the gas charging pressure in the pressure accumulator 3-109
SWING RING 3-110
Swing ring – Instructions 3-110
Bearing races 3-110
CENTRAL LUBRICATING 3-112
Design 3-112
Function 3-113
Filling up the grease container 3-114
Breather filter 3-114
Checking the greasing pressure 3-115
Unblocking a grease line. 3-116
Oilfilter (hydraulic circuit grease pump) 3-117
Grease filter (Filling the grease container) 3-118
Grease filter (Grease lines) 3-119
OTHER MAINTENANCE 3-120
Engine 3-120
Heating and air conditioning 3-120
Hydraulic ladder, pressure accumulator 3-121
Pressure-accumulator inspection regulations 3-122
Extract from the German regulations 3-122
Checking the gas charging pressure in the pressure accumulator 3-122
ON-BOARD CRANE (OPTIONAL) 3-123
Monitoring, warning and control elements 3-123
Checking the on-board crane 3-123
Drive unit 3-124
On-board crane 3-124
On-Board crane, checking tightness of fastening bolts 3-125
OPERATING INSTRUCTIONS 6060 / RH340B
Table of contents
x BA RH340B(3 725 091.00)-EN
PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING 3-126
Putting the excavator out of operation 3-126
Battery storage 3-126
Recommissioning 3-126
NOTES 3-127
4 REPAIR WORK 4-1
REPAIR WORK – SAFETY INSTRUCTIONS 4-3
REPAIR WORK, FIRE AND EXPLOSION HAZARD 4-4
REPAIR WORK, ENGINE 4-5
ELECTRICAL SYSTEM 4-6
Assisted starting (with jumper cables) – Safety instructions 4-6
Assisted starting (with jumper cables) 4-6
Starting the engine with jumper cables (external batteries 4-6
HYDRAULIC SYSTEM 4-8
Repair instructions 4-8
Hydraulic hoses – Instructions 4-8
PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS 4-9
WELDING OPERATIONS – SAFETY INSTRUCTIONS 4-10
DISPOSAL AT THE END OF THE SERVICE LIFE 4-11
Dismantling and removal instructions 4-11
Risk of deflagrations 4-11
Risk of fire 4-11
Disposing of the machine without polluting the environment 4-11
Further hazardous substances 4-12
Appropriate disposal of batteries 4-13
NOTES 4-15
5 ANNEX 5-1
BOARD-CONTROL-SYSTEM 5-3
BCS III, what’s that? 5-3
The keys on the front side 5-4
Other elements on the front side 5-4
BCSIII, the start screen 5-5
Information given on the start screen, top section 5-6
Information given on the start screen, central section 5-7
Information given on the start screen, lower section 5-8
Information given on the “Service” screen 5-9
Engine data screen 5-10
Hydraulic data screen 5-11
Lubrication data screen 5-12
Controls adjustment data screen 5-13
View documents screen 5-14
Signal table screen 5-15
Signal table screen, location 5-16
OPERATING INSTRUCTIONS 6060 / RH340B
Table of contents
BA RH340B(3 725 091.00)-EN xi
Signal table screen, diagram 5-17
Signal table screen, diagram configuration 5-18
Code table screen 5-19
BCS III, interfaces 5-20
USB interface, data storage 5-20
Saving data to a USB stick 5-21
Saving data to a USB stick, continued 5-22
Saving data to a USB stick, continued 5-23
BCSIII, cleaning 5-24
BCSIII, disposal 5-24
TROUBLESHOOTING 5-25
Instructions on troubleshooting 5-25
Layout of the fault table 5-25
Possible causes 5-25
Measures 5-25
Section 5-25
FAULT TABLES 5-26
Combustion engine – Fault table 5-26
Working hydraulics – Fault table 5-27
Track drive – Fault table 5-28
Swing mechnism – Fault table 5-29
Central lubricating system – Fault table 5-30
HYDRAULIC CIRCUIT DIAGRAM 5-31
Vibration data 5-31
ABBREVIATIONS 5-32
ABBREVIATIONS 5-33
TECHNICAL DATA 5-35
NOTES 5-37
6 INDEX 6-1

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• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
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