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Caterpillar Cat 2EPC 40 – 2EP 55 Lift Trucks Service, Operating & Maintenance Manual – PDF DOWNLOAD
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Description
Caterpillar Cat 2EPC 40 – 2EP 55 Lift Trucks Service, Operating & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Caterpillar Cat 2EPC 40 – 2EP 55 Lift Trucks Service, Operating & Maintenance Manual – PDF DOWNLOAD
Foreword :
- The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
- The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
TABLE OF CONTENTS:
Caterpillar Cat 2EPC 40 – 2EP 55 Lift Trucks Service, Operating & Maintenance Manual – PDF DOWNLOAD
51361646-00_FOREWORD............................................................................................................................................................................................................................................................. 1 51361646-01_CORRECT_USE_AND_APPLICATION.......................................................................................................................................................................................................................................... 11 51361646-02_TRANSPORT_AND_COMMISSIONING.......................................................................................................................................................................................................................................... 15 51361646-03_TRUCK_DESCRIPTION.................................................................................................................................................................................................................................................... 23 51361646-04_BATTERY_-_SERVICING,_RECHARGING,_REPLACEMENT......................................................................................................................................................................................................................... 57 51361646-05_OPERATION............................................................................................................................................................................................................................................................ 77 51361646-06_INDUSTRIAL_TRUCK_MAINTENANCE......................................................................................................................................................................................................................................... 201 CAT_EN_EP_40-50_FROM_06-2014_SERVICE_MANUAL...................................................................................................................................................................................................................................... 254 Startpage FD 40-50 (C)S.pdf (p.1)............................................................................................................................................................................................................................................ 254 001 000 000 00075 EN.pdf (p.2)............................................................................................................................................................................................................................................... 255 001 009 000 00021 EN.pdf (p.3-4)............................................................................................................................................................................................................................................. 256 001 009 000 00022 EN.pdf (p.5-7)............................................................................................................................................................................................................................................. 258 001 009 117 00007 EN.pdf (p.8-9)............................................................................................................................................................................................................................................. 261 001 038 194 00003 EN.pdf (p.10-15)........................................................................................................................................................................................................................................... 263 002 000 000 00095 EN.pdf (p.16).............................................................................................................................................................................................................................................. 269 002 017 263 00001 EN_LED Konzernrundumleuchte.pdf (p.17)..................................................................................................................................................................................................................... 270 002 044 000 00014 EN.pdf (p.18-56)........................................................................................................................................................................................................................................... 271 002 047 000 00010 EN.pdf (p.57).............................................................................................................................................................................................................................................. 310 002 047 303 00036 EN_Pin_Belegung_saab.pdf (p.58-61)......................................................................................................................................................................................................................... 311 002 053 000 00015 EN.pdf (p.62-67)........................................................................................................................................................................................................................................... 315 004 000 000 00087 EN.pdf (p.68).............................................................................................................................................................................................................................................. 321 004 013 000 00012 EN.pdf (p.69-77)........................................................................................................................................................................................................................................... 322 004 013 000 00015 EN.pdf (p.78-81)........................................................................................................................................................................................................................................... 331 004 013 000 00016 EN.pdf (p.82).............................................................................................................................................................................................................................................. 335 004 014 224 00006 EN.pdf (p.83-84)........................................................................................................................................................................................................................................... 336 004 036 140 00011 EN.pdf (p.85-88)........................................................................................................................................................................................................................................... 338 004 039 019 00011 EN.pdf (p.89).............................................................................................................................................................................................................................................. 342 005 000 000 00082 EN.pdf (p.90).............................................................................................................................................................................................................................................. 343 005 007 268 00086_EN.pdf (p.91-93)........................................................................................................................................................................................................................................... 344 005 015 026 00002 EN.pdf (p.94-95)........................................................................................................................................................................................................................................... 347 006 000 000 00075 EN.pdf (p.96-97)........................................................................................................................................................................................................................................... 349 006 006 000 00013_EN.pdf (p.98-100).......................................................................................................................................................................................................................................... 351 006 022 000 00036_EN.pdf (p.101-102)......................................................................................................................................................................................................................................... 354 006 022 000 00037_EN.pdf (p.103-108)......................................................................................................................................................................................................................................... 356 006 022 220 00001 EN ohne Rollenausschnitt.pdf (p.109-116)................................................................................................................................................................................................................... 362 006 023 244 00011 EN.pdf (p.117-121)......................................................................................................................................................................................................................................... 370 006 023 313 00002 EN.pdf (p.122)............................................................................................................................................................................................................................................. 375 006 023 332 00029 EN.pdf (p.123-125)......................................................................................................................................................................................................................................... 376 006 029 128 00006_EN.pdf (p.126-128)......................................................................................................................................................................................................................................... 379 007 000 000 00089 EN.pdf (p.129)............................................................................................................................................................................................................................................. 382 008 000 000 00083 EN.pdf (p.130)............................................................................................................................................................................................................................................. 383 008 013 166 00004 EN_Winkelsensor RSC28 MH.pdf (p.131-132)................................................................................................................................................................................................................... 384 008 013 166 00008 EN.pdf (p.133-136)......................................................................................................................................................................................................................................... 386 008 013 207 00009 EN.pdf (p.137)............................................................................................................................................................................................................................................. 390 008 013 207 00010 EN.pdf (p.138-141)......................................................................................................................................................................................................................................... 391 008 031 203 00007 EN.pdf (p.142-143)......................................................................................................................................................................................................................................... 395 008 031 203 00008 EN_.pdf (p.144-145)........................................................................................................................................................................................................................................ 397 008 032 475 00003 EN.pdf (p.146-148)......................................................................................................................................................................................................................................... 399 008 037 206 00005 EN.pdf (p.149-152)......................................................................................................................................................................................................................................... 402 Anordnung von Komponenten EFG 535k-S50 EN.pdf (p.153-155).................................................................................................................................................................................................................... 406 Anziehdrehmomente_EN.pdf (p.156-158)......................................................................................................................................................................................................................................... 409 Beschreibung IDA_EN 09.14.pdf (p.159-166).................................................................................................................................................................................................................................... 412 Ereignismeldungen EN.pdf (p.167-375)......................................................................................................................................................................................................................................... 420 G 623301_GB.pdf (p.376-381).................................................................................................................................................................................................................................................. 629 G 6355_01_GB.pdf (p.382-390)................................................................................................................................................................................................................................................. 635 G1 640101_EN(06.05).pdf (p.391-393).......................................................................................................................................................................................................................................... 644 J 6900_09_GB.pdf (p.394-395)................................................................................................................................................................................................................................................. 647 Parameter EFG 535k-S50_DE_EN_ab 09.14.pdf (p.396-450)........................................................................................................................................................................................................................ 649 Technische Daten EFG 535k-S50 EN.pdf (p.451-454)............................................................................................................................................................................................................................. 704 Z 0000_15_GB.pdf (p.455-456)................................................................................................................................................................................................................................................. 708 CAT_EP_40-50_SERVICE_MANUAL_UNTIL_06-14_PRELIMINARY.............................................................................................................................................................................................................................. 710 001 000 000 00104 EN......................................................................................................................................................................................................................................................... 710 Drive Brake.............................................................................................................................................................................................................................................................. 710 • Parking Brake, Mechanical.......................................................................................................................................................................................................................................... 710 • Foot Brake......................................................................................................................................................................................................................................................... 710 • Parking Brake, Hydraulic........................................................................................................................................................................................................................................... 710 • Multi-Plate Brake.................................................................................................................................................................................................................................................. 710 001 009 000 00021 EN......................................................................................................................................................................................................................................................... 711 Parking Brake, Mechanical .............................................................................................................................................................................................................................................. 711 Disassembly.......................................................................................................................................................................................................................................................... 711 Assembly............................................................................................................................................................................................................................................................. 712 001 009 000 00022 EN......................................................................................................................................................................................................................................................... 713 Foot Brake............................................................................................................................................................................................................................................................... 713 Disassembly.......................................................................................................................................................................................................................................................... 713 Assembly............................................................................................................................................................................................................................................................. 714 001 009 117 00007 EN......................................................................................................................................................................................................................................................... 716 Parking Brake, Hydraulic................................................................................................................................................................................................................................................. 716 Spring-loaded brake disassembly...................................................................................................................................................................................................................................... 716 Spring-loaded brake assembly......................................................................................................................................................................................................................................... 717 001 038 194 00003 EN......................................................................................................................................................................................................................................................... 718 Multi-Plate Brake........................................................................................................................................................................................................................................................ 718 Replacing the Multi-Plates........................................................................................................................................................................................................................................... 718 Preparation...................................................................................................................................................................................................................................................... 718 Disconnecting the service and parking brake from the drive system................................................................................................................................................................................................ 719 Brake actuator disassembly....................................................................................................................................................................................................................................... 719 Transmission disassembly......................................................................................................................................................................................................................................... 720 Brake multi-plate disassembly.................................................................................................................................................................................................................................... 720 Brake multi-plate assembly....................................................................................................................................................................................................................................... 721 Brake actuator assembly.......................................................................................................................................................................................................................................... 722 Transmission assembly............................................................................................................................................................................................................................................ 723 Adjusting the brake valve sensor................................................................................................................................................................................................................................. 723 Connecting the service and parking brake to the brake actuator................................................................................................................................................................................................... 723 Fitting the controller........................................................................................................................................................................................................................................... 723 Test operation................................................................................................................................................................................................................................................... 723 002 000 000 00089 EN......................................................................................................................................................................................................................................................... 724 Controls................................................................................................................................................................................................................................................................. 724 • CANCODE............................................................................................................................................................................................................................................................ 724 • ISM Access Module (see "ISM" service manual)....................................................................................................................................................................................................................... 724 • ISM component assembly............................................................................................................................................................................................................................................. 724 Truck Lighting........................................................................................................................................................................................................................................................... 724 • Beacon (LED)....................................................................................................................................................................................................................................................... 724 Misc. Electrical......................................................................................................................................................................................................................................................... 724 • Fuses.............................................................................................................................................................................................................................................................. 724 • Connector Overview / Connector Layout.............................................................................................................................................................................................................................. 724 • On-Board Power Supply.............................................................................................................................................................................................................................................. 724 • Saab Connector PIN Layout.......................................................................................................................................................................................................................................... 724 • DC/DC converter iCE-PIO............................................................................................................................................................................................................................................ 724 • DC/DC converter iCE-POC............................................................................................................................................................................................................................................ 724 Traction and Hydraulic Controllers....................................................................................................................................................................................................................................... 724 • Drive & Lift Controller............................................................................................................................................................................................................................................ 724 002 006 076 00001 EN_.pdf.................................................................................................................................................................................................................................................... 725 Code Lock / CanCode...................................................................................................................................................................................................................................................... 725 Overview............................................................................................................................................................................................................................................................. 726 Functions............................................................................................................................................................................................................................................................ 726 User mode............................................................................................................................................................................................................................................................ 727 Master mode.......................................................................................................................................................................................................................................................... 729 Code lock error messages............................................................................................................................................................................................................................................. 729 Code Combinations.................................................................................................................................................................................................................................................... 729 Auxiliary Functions.................................................................................................................................................................................................................................................. 730 LISA Compatibility............................................................................................................................................................................................................................................... 730 Technical Specifications............................................................................................................................................................................................................................................. 730 Connector pin assignment............................................................................................................................................................................................................................................. 731 Status Display for the Various LEDs.................................................................................................................................................................................................................................. 732 Keys................................................................................................................................................................................................................................................................. 732 Entry confirmation................................................................................................................................................................................................................................................... 733 User code........................................................................................................................................................................................................................................................ 733 Master code...................................................................................................................................................................................................................................................... 733 Programming mode................................................................................................................................................................................................................................................. 733 Flow diagram......................................................................................................................................................................................................................................................... 734 User mode (user code)............................................................................................................................................................................................................................................ 734 Master mode (master code)........................................................................................................................................................................................................................................ 735 Error messages................................................................................................................................................................................................................................................... 736 JUSTCAP controllers.......................................................................................................................................................................................................................................... 736 CANOPEN controllers.......................................................................................................................................................................................................................................... 736 Parameters........................................................................................................................................................................................................................................................... 737 Justcap Parameters............................................................................................................................................................................................................................................... 737 CANOpen Parameters............................................................................................................................................................................................................................................... 737 Parameter Change Examples (CanCode internal)..................................................................................................................................................................................................................... 738 Changing master code from four to six digits................................................................................................................................................................................................................. 738 Adding a user code........................................................................................................................................................................................................................................... 738 Travel program release and determining the travel program start.............................................................................................................................................................................................. 739 Parameter Change Examples (JUSTCAP).............................................................................................................................................................................................................................. 740 Changing acceleration in travel mode......................................................................................................................................................................................................................... 740 Electric steering: nominal steer angle zero point teach-in................................................................................................................................................................................................... 740 Displaying stored parameters................................................................................................................................................................................................................................. 741 Parameter Change Examples (CANOPEN).............................................................................................................................................................................................................................. 742 Changing acceleration in travel mode......................................................................................................................................................................................................................... 742 002 017 263 00001 EN_LED Konzernrundumleuchte................................................................................................................................................................................................................................ 743 Beacon LED............................................................................................................................................................................................................................................................... 743 Operating Mode Programming........................................................................................................................................................................................................................................... 743 Connector............................................................................................................................................................................................................................................................ 743 002 047 000 00008 EN......................................................................................................................................................................................................................................................... 744 On-Board Power Supplies.................................................................................................................................................................................................................................................. 744 002 044 000 00014 EN.pdf..................................................................................................................................................................................................................................................... 745 Connector Overview....................................................................................................................................................................................................................................................... 745 Connector layout......................................................................................................................................................................................................................................................... 751 002 047 303 00036 EN_Pin_Belegung_saab....................................................................................................................................................................................................................................... 784 Pin Layout for Saab Connectors........................................................................................................................................................................................................................................... 784 2-pin connector...................................................................................................................................................................................................................................................... 784 4-pin connector...................................................................................................................................................................................................................................................... 784 6-pin connector...................................................................................................................................................................................................................................................... 785 10-pin connector..................................................................................................................................................................................................................................................... 785 16-pin connector..................................................................................................................................................................................................................................................... 786 29-pin connector..................................................................................................................................................................................................................................................... 786 42-pin connector..................................................................................................................................................................................................................................................... 787 002 053 000 00015 EN......................................................................................................................................................................................................................................................... 788 Installation of ISM components FB40-50.................................................................................................................................................................................................................................. 788 Description.......................................................................................................................................................................................................................................................... 788 Requirements......................................................................................................................................................................................................................................................... 788 Mounting position of the ISM components.............................................................................................................................................................................................................................. 789 Installing the access module (6U10).............................................................................................................................................................................................................................. 789 Installing the radio module (6U12)............................................................................................................................................................................................................................... 790 Installing the data recorder (6U11).............................................................................................................................................................................................................................. 791 Electrical connections of all components......................................................................................................................................................................................................................... 792 Final tasks...................................................................................................................................................................................................................................................... 793 004 000 000 00080 EN......................................................................................................................................................................................................................................................... 794 Mechanical Transmission.................................................................................................................................................................................................................................................. 794 • Transmission....................................................................................................................................................................................................................................................... 794 Drive System............................................................................................................................................................................................................................................................. 794 • Drive Unit......................................................................................................................................................................................................................................................... 794 • Thermal Sensor..................................................................................................................................................................................................................................................... 794 Wheels................................................................................................................................................................................................................................................................... 794 • Wheel Bolts........................................................................................................................................................................................................................................................ 794 Electrical System........................................................................................................................................................................................................................................................ 794 • Drive & Lift Controller............................................................................................................................................................................................................................................ 794 • DC/DC Converter iCE-PIO............................................................................................................................................................................................................................................ 794 • DC/DC Converter iCE-POC............................................................................................................................................................................................................................................ 794 004 013 000 00012 EN......................................................................................................................................................................................................................................................... 795 Drive & Lift Controller.................................................................................................................................................................................................................................................. 795 Settings / diagnostics............................................................................................................................................................................................................................................... 795 Overview............................................................................................................................................................................................................................................................. 795 Minimum diagnostics.................................................................................................................................................................................................................................................. 796 Heartbeat indicator LED H4, H5, H6, 1H11 and 1H10.................................................................................................................................................................................................................... 796 Error flashing code.................................................................................................................................................................................................................................................. 797 Diagnostic display LED H3 and H7..................................................................................................................................................................................................................................... 797 LED H3 for fuse box 1................................................................................................................................................................................................................................................ 798 LED H7 for fuse box 2................................................................................................................................................................................................................................................ 799 Disassembly.......................................................................................................................................................................................................................................................... 801 Dismantling the controller........................................................................................................................................................................................................................................... 802 Controller assembly.................................................................................................................................................................................................................................................. 803 004 013 000 00015 EN......................................................................................................................................................................................................................................................... 804 iCE-PIO / iCE-POC........................................................................................................................................................................................................................................................ 804 Diagnostics.......................................................................................................................................................................................................................................................... 804 Overview............................................................................................................................................................................................................................................................. 804 iCE-PIO minimum diagnostics.......................................................................................................................................................................................................................................... 805 Heartbeat indicator LED 5H19......................................................................................................................................................................................................................................... 805 Error flashing code.................................................................................................................................................................................................................................................. 805 Diagnostic indicator LED 5H18........................................................................................................................................................................................................................................ 806 iCE-POC minimum diagnostics.......................................................................................................................................................................................................................................... 807 004 013 000 00016 EN......................................................................................................................................................................................................................................................... 808 Ü1 Über1 - Thermal Sensor (KTY 84-130) 1B7 / 2B4......................................................................................................................................................................................................................... 808 004 014 224 00006 EN......................................................................................................................................................................................................................................................... 809 Drive Unit............................................................................................................................................................................................................................................................... 809 Disassembly.......................................................................................................................................................................................................................................................... 809 004 036 140 00011 EN......................................................................................................................................................................................................................................................... 811 Transmission............................................................................................................................................................................................................................................................. 811 RH transmission disassembly.......................................................................................................................................................................................................................................... 811 Assembly............................................................................................................................................................................................................................................................. 812 LH transmission disassembly.......................................................................................................................................................................................................................................... 813 Assembly............................................................................................................................................................................................................................................................. 814 004 039 019 00011 EN......................................................................................................................................................................................................................................................... 815 Wheel Bolts.............................................................................................................................................................................................................................................................. 815 Disassembly.......................................................................................................................................................................................................................................................... 815 005 000 000 00077 EN......................................................................................................................................................................................................................................................... 816 Operator Position........................................................................................................................................................................................................................................................ 816 • Armrest............................................................................................................................................................................................................................................................ 816 Labelling / Documentation................................................................................................................................................................................................................................................ 816 • Operating Instructions............................................................................................................................................................................................................................................. 816 • Circuit Diagrams................................................................................................................................................................................................................................................... 816 005 007 268 00076 EN......................................................................................................................................................................................................................................................... 817 Circuit Diagrams......................................................................................................................................................................................................................................................... 817 Electrical System.................................................................................................................................................................................................................................................... 817 Hydraulics........................................................................................................................................................................................................................................................... 818 005 015 026 00002 EN......................................................................................................................................................................................................................................................... 819 Armrest.................................................................................................................................................................................................................................................................. 819 Gas pressure spring / Bowden cable disassembly....................................................................................................................................................................................................................... 819 006 000 000 00067 EN......................................................................................................................................................................................................................................................... 821 Mast, Mechanical......................................................................................................................................................................................................................................................... 821 • Mast Rollers (for masts with angled backing rollers see service manual G 6233.01).................................................................................................................................................................................. 821 • Mast Rollers (mast without roller recess).......................................................................................................................................................................................................................... 821 • Chains (for chain elongation testing see service manual G 6355.01)................................................................................................................................................................................................. 821 • Securing the Mast.................................................................................................................................................................................................................................................. 821 Load Handler............................................................................................................................................................................................................................................................. 821 • Forks (see service manual G1 6401.01).............................................................................................................................................................................................................................. 821 Hydraulic System ........................................................................................................................................................................................................................................................ 821 • Valve Block........................................................................................................................................................................................................................................................ 821 • Hydraulic Unit..................................................................................................................................................................................................................................................... 821 • Hydraulic Reservoir................................................................................................................................................................................................................................................ 821 • Thermal Sensor..................................................................................................................................................................................................................................................... 821 Controls................................................................................................................................................................................................................................................................. 821 • Solopilot.......................................................................................................................................................................................................................................................... 821 • Multipilot......................................................................................................................................................................................................................................................... 821 006 006 000 00006_EN......................................................................................................................................................................................................................................................... 822 SOLO-PILOT, assembly and disassembly..................................................................................................................................................................................................................................... 822 Disassembly.......................................................................................................................................................................................................................................................... 823 Description.......................................................................................................................................................................................................................................................... 824 006 006 000 00007_EN......................................................................................................................................................................................................................................................... 825 MULTI-PILOT, assembly and disassembly.................................................................................................................................................................................................................................... 825 Disassembly.............................................................................................................................................................................................................................................................. 826 Description.............................................................................................................................................................................................................................................................. 827 006 022 000 00036_EN......................................................................................................................................................................................................................................................... 828 Securing the Mast........................................................................................................................................................................................................................................................ 828 Securing the mast with a chain....................................................................................................................................................................................................................................... 828 Chain lock (detailed image).......................................................................................................................................................................................................................................... 829 006 022 220 00001 EN ohne Rollenausschnitt................................................................................................................................................................................................................................... 830 Mast Roller Disassembly - Mast Without Roller Recess..................................................................................................................................................................................................................... 830 Required tools and materials......................................................................................................................................................................................................................................... 830 Preparing the truck.................................................................................................................................................................................................................................................. 830 Jacking up the truck................................................................................................................................................................................................................................................. 830 Disassembly preparation.............................................................................................................................................................................................................................................. 830 Fork carriage disassembly............................................................................................................................................................................................................................................ 831 Undoing the hose connections......................................................................................................................................................................................................................................... 832 Piston rod disassembly............................................................................................................................................................................................................................................... 833 Mast Roller Assembly - Mast Without Roller Recess........................................................................................................................................................................................................................ 836 Piston rod assembly.................................................................................................................................................................................................................................................. 836 Fork carriage assembly............................................................................................................................................................................................................................................... 837 Safety and functional test........................................................................................................................................................................................................................................... 837 006 023 244 00011 EN......................................................................................................................................................................................................................................................... 838 Hydraulic Unit........................................................................................................................................................................................................................................................... 838 Disassembly.......................................................................................................................................................................................................................................................... 838 Assembly............................................................................................................................................................................................................................................................. 841 006 023 313 00002 EN......................................................................................................................................................................................................................................................... 843 Ü1 Über1 - EFG 4 & EFG 5 Hydraulic Reservoir............................................................................................................................................................................................................................. 843 Ü2 Über2 - .......................................................................................................................................................................................................................................................... 843 006 023 332 00029 EN......................................................................................................................................................................................................................................................... 844 FB 40-50 Manifold....................................................................................................................................................................................................................................................... 844 Safety valve test.................................................................................................................................................................................................................................................... 845 007 000 000 00081 EN......................................................................................................................................................................................................................................................... 847 Commissioning............................................................................................................................................................................................................................................................ 847 • Commissioning (see Operating Instructions, Chapter C).............................................................................................................................................................................................................. 847 Maintenance.............................................................................................................................................................................................................................................................. 847 - Notes on how to avoid malfunctions and material damage when cleaning an industrial truck See service manual Z 0000.15.................................................................................................................................................. 847 - Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components See service manual J 6900-09.............................................................................................. 847 • Regular inspection in accordance with FEM 4.004.................................................................................................................................................................................................................... 847 • Maintenance Checklist B............................................................................................................................................................................................................................................ 847 • Maintenance Checklist C............................................................................................................................................................................................................................................ 847 008 000 000 00073 EN......................................................................................................................................................................................................................................................... 848 Electrical System........................................................................................................................................................................................................................................................ 848 • Steering Actual Value Sensor (3U9)................................................................................................................................................................................................................................. 848 • Setpoint Sensor RSC 28 MH (3U10)................................................................................................................................................................................................................................... 848 • Thermal Sensor (3B26).............................................................................................................................................................................................................................................. 848 Steer Axle............................................................................................................................................................................................................................................................... 848 • Steer Axle......................................................................................................................................................................................................................................................... 848 Mechanical Components.................................................................................................................................................................................................................................................... 848 • Steering Column.................................................................................................................................................................................................................................................... 848 Steering................................................................................................................................................................................................................................................................. 848 • Steering Controller Assembly (3U8)................................................................................................................................................................................................................................. 848 • Steering Controller ICE-EPS (3U8).................................................................................................................................................................................................................................. 848 • Electric Steering.................................................................................................................................................................................................................................................. 848 008 013 166 00008 EN......................................................................................................................................................................................................................................................... 849 Actual Value Sensor (3U9)................................................................................................................................................................................................................................................ 849 Design............................................................................................................................................................................................................................................................... 849 Disassembly.......................................................................................................................................................................................................................................................... 849 Assembly............................................................................................................................................................................................................................................................. 849 Actual value sensor (3U9) with electric steering......................................................................................................................................................................................................................... 850 Design............................................................................................................................................................................................................................................................... 850 Disassembly.......................................................................................................................................................................................................................................................... 851 Assembly............................................................................................................................................................................................................................................................. 851 Travel speed as a function of the steer wheel angle.................................................................................................................................................................................................................. 852 008 013 207 00009 EN......................................................................................................................................................................................................................................................... 853 Steering Controller Assembly............................................................................................................................................................................................................................................. 853 008 013 207 00010 EN......................................................................................................................................................................................................................................................... 854 ICE-EPS Steering Controller.............................................................................................................................................................................................................................................. 854 Notes on how to avoid accidents and material damage.................................................................................................................................................................................................................. 854 ICE-EPS Steering Controller.......................................................................................................................................................................................................................................... 855 Steering system.................................................................................................................................................................................................................................................. 855 Performance Data..................................................................................................................................................................................................................................................... 856 Settings and Diagnostics............................................................................................................................................................................................................................................. 857 Safety feature................................................................................................................................................................................................................................................... 857 Wire routing..................................................................................................................................................................................................................................................... 857 008 031 203 00007 EN......................................................................................................................................................................................................................................................... 858 FB40-50 Steer Axle...................................................................................................................................................................................................................................................... 858 Design............................................................................................................................................................................................................................................................... 858 FB 40S-50S Steer Axle................................................................................................................................................................................................................................................... 859 Design............................................................................................................................................................................................................................................................... 859 008 032 475 00003 EN......................................................................................................................................................................................................................................................... 860 Electric Steering........................................................................................................................................................................................................................................................ 860 008 037 206 00005 EN......................................................................................................................................................................................................................................................... 863 Steering Column with Electro-Hydraulic Steering.......................................................................................................................................................................................................................... 863 Steering Column with Hydraulic Steering.................................................................................................................................................................................................................................. 865 Anordnung von Komponenten FB40-50 EN......................................................................................................................................................................................................................................... 867 Ü1 Über1 - FB 40-50...................................................................................................................................................................................................................................................... 867 Ü2 Über2 - Counterweight............................................................................................................................................................................................................................................. 867 Ü2 Über2 - Drive Compartment......................................................................................................................................................................................................................................... 868 Ü2 Über2 - Operator Position......................................................................................................................................................................................................................................... 869 Anziehdrehmomente_EN......................................................................................................................................................................................................................................................... 870 General Screw Torques.................................................................................................................................................................................................................................................... 870 General Screw Torques (Nm)............................................................................................................................................................................................................................................... 871 General Screw Torques (lbf ft)........................................................................................................................................................................................................................................... 872 General Screw Torques.................................................................................................................................................................................................................................................... 870 General Screw Torques (Nm)............................................................................................................................................................................................................................................... 871 General Screw Torques (lbf ft)........................................................................................................................................................................................................................................... 872 Beschreibung IDA_EN.......................................................................................................................................................................................................................................................... 873 Ü1 Über1 - IDA Description............................................................................................................................................................................................................................................... 873 Ü2 Über2 - Display................................................................................................................................................................................................................................................... 873 Ü2 Über2 - Display and Keypad Layout................................................................................................................................................................................................................................. 874 Ü2 Über2 - Connecting the IDA to the Truck........................................................................................................................................................................................................................... 875 Ü2 Über2 - Updating the Content of the IDA........................................................................................................................................................................................................................... 875 Ü2 Über2 - Updating the IDA.......................................................................................................................................................................................................................................... 876 Ü2 Über2 - Commissioning with the IDA................................................................................................................................................................................................................................ 876 Ü3 Über3 - 1. Install/verify software............................................................................................................................................................................................................................ 876 Ü3 Über3 - 2. Flash safety parameters............................................................................................................................................................................................................................ 876 Ü3 Über3 - 3. Set the service safety parameters.................................................................................................................................................................................................................. 877 Ü3 Über3 - 4. Install default parameters......................................................................................................................................................................................................................... 877 Ü3 Über3 - 5. Set truck-specific parameters...................................................................................................................................................................................................................... 877 Ü3 Über3 - 6. Teach-in parameters................................................................................................................................................................................................................................ 878 Ü3 Über3 - 7. Teach the load sensor values....................................................................................................................................................................................................................... 878 Ü3 Über3 - 8. Apply teach-in service safety parameters........................................................................................................................................................................................................... 879 Ü3 Über3 - 9. Set serial number.................................................................................................................................................................................................................................. 879 Ü3 Über3 - 10. Set service hours................................................................................................................................................................................................................................. 879 Ü3 Über3 - 11. Save settings as factory settings................................................................................................................................................................................................................. 879 Ü3 Über3 - 12. Set time /date.................................................................................................................................................................................................................................... 879 Ü3 Über3 - 13. Save parameter record in the BUD (backup dongle).................................................................................................................................................................................................. 879 Ü3 Über3 - 14. Clear the error log book (error memory)........................................................................................................................................................................................................... 879 Einstieg FB 40-50........................................................................................................................................................................................................................................................... 880 Safety Information....................................................................................................................................................................................................................................................... 880 Component Layout......................................................................................................................................................................................................................................................... 880 Technical Specifications................................................................................................................................................................................................................................................. 880 Operating Instructions................................................................................................................................................................................................................................................... 880 Circuit Diagrams (Electrical / Hydraulic)................................................................................................................................................................................................................................ 880 Parameters............................................................................................................................................................................................................................................................... 880 Event Message............................................................................................................................................................................................................................................................ 880 General Tightening Torques............................................................................................................................................................................................................................................... 880 Ereignismeldungen EN......................................................................................................................................................................................................................................................... 881 Event Messages........................................................................................................................................................................................................................................................... 881 Event numbering display.............................................................................................................................................................................................................................................. 881 Sub-division of function group "F"............................................................................................................................................................................................................................... 881 Sub-division of event group “E”.................................................................................................................................................................................................................................. 882 Display system....................................................................................................................................................................................................................................................... 882 Description / cause / action and effects............................................................................................................................................................................................................................. 883 “Event messages” table................................................................................................................................................................................................................................................... 884 1.................................................................................................................................................................................................................................................................... 884 1.................................................................................................................................................................................................................................................................... 884 2.................................................................................................................................................................................................................................................................... 941 3.................................................................................................................................................................................................................................................................... 948 4.................................................................................................................................................................................................................................................................... 987 5.................................................................................................................................................................................................................................................................... 991 6....................................................................................................................................................................................................................................................................1000 8....................................................................................................................................................................................................................................................................1050 9....................................................................................................................................................................................................................................................................1066 CAN-Bus node IDs.........................................................................................................................................................................................................................................................1081 G 623301_GB..................................................................................................................................................................................................................................................................1090 Ü1 Über1 - Hoist Frames with Angled Rollers..............................................................................................................................................................................................................................1084 Ü2 Über2 - Condition Assessment......................................................................................................................................................................................................................................1084 Ü2 Über2 - Test Measurements.........................................................................................................................................................................................................................................1085 Ü3 Über3 - Parallelity Deviation.................................................................................................................................................................................................................................1085 Ü3 Über3 - Section Wear..........................................................................................................................................................................................................................................1085 Ü2 Über2 - Roller Components.........................................................................................................................................................................................................................................1086 Ü2 Über2 - Adjustment................................................................................................................................................................................................................................................1087 Ü3 Über3 - Setting the lateral play..............................................................................................................................................................................................................................1087 Ü3 Über3 - Replacing rollers without changing the lateral play...................................................................................................................................................................................................1087 Ü3 Über3 - Section wear and increased lateral play...............................................................................................................................................................................................................1087 Ü3 Über3 - Complete Assembly Replacement.........................................................................................................................................................................................................................1087 Ü2 Über2 - Setting Instructions......................................................................................................................................................................................................................................1088 G 6355_01_EN.PDF............................................................................................................................................................................................................................................................. 0 Load Chains (Cleaning, Inspection and Lubrication).......................................................................................................................................................................................................................1090 Cleaning.................................................................................................................................................................................................................................................................1090 Inspection...............................................................................................................................................................................................................................................................1091 Checking the chain wear level........................................................................................................................................................................................................................................1092 Re-tensioning....................................................................................................................................................................................................................................................1092 Broken link plates...............................................................................................................................................................................................................................................1092 Twisted pins.....................................................................................................................................................................................................................................................1092 Stiff joints.....................................................................................................................................................................................................................................................1093 Plate hole wear..................................................................................................................................................................................................................................................1093 Checking chains for corrosion........................................................................................................................................................................................................................................1093 Checking the wear limit of link plate height “H”.....................................................................................................................................................................................................................1094 Checking chains for elongation.......................................................................................................................................................................................................................................1095 Lubrication..............................................................................................................................................................................................................................................................1097 General Instructions.................................................................................................................................................................................................................................................1097 Lubricants...........................................................................................................................................................................................................................................................1098 G1 640101_EN(06.05)..........................................................................................................................................................................................................................................................1099 Forks....................................................................................................................................................................................................................................................................1099 Technical Specifications.............................................................................................................................................................................................................................................1101 J 6900_09_GB.................................................................................................................................................................................................................................................................1102 Instructions for the prevention of accidents and damage to equipment when performing servicing, checking and repair operations on fork lift trucks equipped with electronic assemblies...................................................................................1102 1. Safety measures...................................................................................................................................................................................................................................................1102 2. Electric welding operations.......................................................................................................................................................................................................................................1102 Before commencing any electric welding operations on a fork lift truck, ensure that all control current plugs and all cable connections have been disconnected from the electronic assemblies, and that all electronic mounting boards have been removed.........1102 During electric welding operations on the vehicle, the welding current causes in the cables an inductive voltage with high voltage peaks which is liable to destroy the semi-conductors incorporated in the electronic assemblies................................1102 3. Correct handling of electronic printed circuit boards.............................................................................................................................................................................................................1102 When removing or installing electronic mounting boards or when fitting the test adapter ensure that..............................................................................................................................................................1102 4. Handling of electronic components (MOS-components, E-PROM and others).............................................................................................................................................................................................1103 These electronic components are very sensitive against static charges and might be destroyed by such static charges..............................................................................................................................................1103 Always ensure that the electronic components, when not required, are placed with their connecting contacts on metallic, bare supports, or that they are in conductive foam rubber................................................................................1103 New electronic components are always supplied on a strip of conductive foam rubber and for transportation purposes the replaced electronic components must be set back into the conductive foam rubber...........................................................1103 5. Changing the EPROM................................................................................................................................................................................................................................................1103 6. Installation of heat-sensitive components.........................................................................................................................................................................................................................1103 (Diodes, thyristors, transistors, cooling elements, etc.)........................................................................................................................................................................................................1103 Heat-sensitive components must be installed using heat conducting compound, heat-conducting mats or foils........................................................................................................................................................1103 Do only apply enough heat-conducting compound to the threads of electronic components or into tapped holes accepting such components, or onto the surfaces of cooling elements that the threads or any unevenness in the cooling element surfaces are just.......1103 If excessive heat-conducting compound is applied, the compound, which softens when the components become heated, will leak out (leaving hollows) thus impairing its heat conducting properties...................................................................1103 7. Cleaning operations...............................................................................................................................................................................................................................................1103 Parameter FB 40-50 DE_EN_MCFE...............................................................................................................................................................................................................................................1104 Ü2 Über2 - Einstellung der Parameter und Optionen/ Adjustment of the Parameters and Options..............................................................................................................................................................................1104 Ü3 Über3 - Einstellung der Parameter und Optionen/ Adjustment of the Parameters and Options..........................................................................................................................................................................1105 Technische Daten FB 40-50 EN................................................................................................................................................................................................................................................1138 FB 40-50 ................................................................................................................................................................................................................................................................1138 Tightening torques in accordance with VDI 2230 (sheet 1).............................................................................................................................................................................................................1140 Truck-Specific Torques...............................................................................................................................................................................................................................................1141 Z 0000_15_GB.................................................................................................................................................................................................................................................................1142 Instructions for the prevention of functional failures and damage to equipment when performing cleaning operations on fork lift truck....................................................................................................................................1142 1. Cleaning operations, general......................................................................................................................................................................................................................................1142 2. Cleaning and servicing of chains..................................................................................................................................................................................................................................1143 Lifting chains fall into the category of safety elements. Their servicing and lubrication must be carried out with great care, as befits safety elements. Lack of lubrication causes rapid wear of chains. The intervals indicated in the servicing checkl.......1143 COMPLETE_WIRING_DIAGRAM..........................................................................................................................................................................................................................................................1144 Main Wiring Hydraulic Steering ..............................................................................................................................................................................................................................................1186 Schaltplan...............................................................................................................................................................................................................................................................1186 99513557 | SPE; Schaltplan EFG BR5 "Jupiter-B".......................................................................................................................................................................................................................1186 1................................................................................................................................................................................................................................................................1186 2................................................................................................................................................................................................................................................................1187 3................................................................................................................................................................................................................................................................1188 4................................................................................................................................................................................................................................................................1189 5................................................................................................................................................................................................................................................................1190 6................................................................................................................................................................................................................................................................1191 7................................................................................................................................................................................................................................................................1192 Main Wiring Electric Steering ...............................................................................................................................................................................................................................................1221 Schaltplan...............................................................................................................................................................................................................................................................1221 99516352 | SPE; Schaltplan el.Lenkung BR5 "Jupiter"..................................................................................................................................................................................................................1221 1................................................................................................................................................................................................................................................................1221 2................................................................................................................................................................................................................................................................1222 3................................................................................................................................................................................................................................................................1223 4................................................................................................................................................................................................................................................................1224 5................................................................................................................................................................................................................................................................1225 6................................................................................................................................................................................................................................................................1226 7................................................................................................................................................................................................................................................................1227 8................................................................................................................................................................................................................................................................1228 Assisting Systems ...........................................................................................................................................................................................................................................................1233 Schaltplan...............................................................................................................................................................................................................................................................1233 99516540 | SPE; Schaltplan Assistenzsysteme..........................................................................................................................................................................................................................1233 1 | Blattformat DINA2............................................................................................................................................................................................................................................1233 Brake and Rear Lights LED ...................................................................................................................................................................................................................................................1206 Schaltplan...............................................................................................................................................................................................................................................................1206 99515898 | SPE; Schaltplan Brems- /Rückleuchten LED..................................................................................................................................................................................................................1206 1................................................................................................................................................................................................................................................................1206 2................................................................................................................................................................................................................................................................1207 3................................................................................................................................................................................................................................................................1208 Brake Lights ................................................................................................................................................................................................................................................................1158 Schaltplan...............................................................................................................................................................................................................................................................1158 99511001.............................................................................................................................................................................................................................................................1158 1................................................................................................................................................................................................................................................................1158 2................................................................................................................................................................................................................................................................1159 3................................................................................................................................................................................................................................................................1160 Brake Lights LED ............................................................................................................................................................................................................................................................1196 Schaltplan...............................................................................................................................................................................................................................................................1196 99515068.............................................................................................................................................................................................................................................................1196 1................................................................................................................................................................................................................................................................1196 2................................................................................................................................................................................................................................................................1197 3................................................................................................................................................................................................................................................................1198 Cabin Fan ..................................................................................................................................................................................................................................................................1184 Schaltplan...............................................................................................................................................................................................................................................................1184 99513309.............................................................................................................................................................................................................................................................1184 1................................................................................................................................................................................................................................................................1184 Cabin Heater ................................................................................................................................................................................................................................................................1165 Schaltplan...............................................................................................................................................................................................................................................................1165 99511803 | SPE; Schaltplan Heizung...................................................................................................................................................................................................................................1165 1................................................................................................................................................................................................................................................................1165 Connector DC/DC converter 80V/24V ..........................................................................................................................................................................................................................................1205 Schaltplan...............................................................................................................................................................................................................................................................1205 99515846 | SPE; DC-Wandler 80/24V Stecker 4p.........................................................................................................................................................................................................................1205 1................................................................................................................................................................................................................................................................1205 Connector/Box DC/DC-Converter 80V/24V ......................................................................................................................................................................................................................................1199 Schaltplan...............................................................................................................................................................................................................................................................1199 99515140.............................................................................................................................................................................................................................................................1199 1................................................................................................................................................................................................................................................................1199 Connector/Box DC/DC converter 80V/24V ......................................................................................................................................................................................................................................1178 Schaltplan...............................................................................................................................................................................................................................................................1178 99512562.............................................................................................................................................................................................................................................................1178 1................................................................................................................................................................................................................................................................1178 Connector/Box DC/DC converter 80V/12 V .....................................................................................................................................................................................................................................1179 Schaltplan...............................................................................................................................................................................................................................................................1179 99512570.............................................................................................................................................................................................................................................................1179 1................................................................................................................................................................................................................................................................1179 Connector Traka .............................................................................................................................................................................................................................................................1234 Schaltplan...............................................................................................................................................................................................................................................................1234 99516792 | SPE; Schnittstelle Traka..................................................................................................................................................................................................................................1234 1................................................................................................................................................................................................................................................................1234 Cooling Fan Optional .......................................................................................................................................................................................................................................................1195 Schaltplan...............................................................................................................................................................................................................................................................1195 99515047 | SPE; Schaltplan Zusatzlüfter..............................................................................................................................................................................................................................1195 1................................................................................................................................................................................................................................................................1195 DC/DC Converter 80V/12V Connector ...........................................................................................................................................................................................................................................1232 Schaltplan...............................................................................................................................................................................................................................................................1232 99516378 | SPE; DC-Wandler 80/12V Stecker 2p. DS.....................................................................................................................................................................................................................1232 1................................................................................................................................................................................................................................................................1232 DC/DC converter 80V/12V Rear ................................................................................................................................................................................................................................................1163 Schaltplan...............................................................................................................................................................................................................................................................1163 99511727.............................................................................................................................................................................................................................................................1163 1................................................................................................................................................................................................................................................................1163 DC/DC converter 80V/24 V Rear ...............................................................................................................................................................................................................................................1164 Schaltplan...............................................................................................................................................................................................................................................................1164 99511728.............................................................................................................................................................................................................................................................1164 1................................................................................................................................................................................................................................................................1164 DC/DC converter 80V/24V 500W ................................................................................................................................................................................................................................................1169 Schaltplan...............................................................................................................................................................................................................................................................1169 99512080.............................................................................................................................................................................................................................................................1169 1................................................................................................................................................................................................................................................................1169 Door Switch .................................................................................................................................................................................................................................................................1200 Schaltplan...............................................................................................................................................................................................................................................................1200 99515223 | SPE; Türüberwachung.......................................................................................................................................................................................................................................1200 1................................................................................................................................................................................................................................................................1200 Dual Pedal ..................................................................................................................................................................................................................................................................1181 Schaltplan...............................................................................................................................................................................................................................................................1181 99513248.............................................................................................................................................................................................................................................................1181 1................................................................................................................................................................................................................................................................1181 Flash Lights ................................................................................................................................................................................................................................................................1173 Schaltplan...............................................................................................................................................................................................................................................................1173 99512306.............................................................................................................................................................................................................................................................1173 1................................................................................................................................................................................................................................................................1173 Fleet Management System .....................................................................................................................................................................................................................................................1167 Schaltplan...............................................................................................................................................................................................................................................................1167 99511903.............................................................................................................................................................................................................................................................1167 1................................................................................................................................................................................................................................................................1167 Fleet Management ............................................................................................................................................................................................................................................................1183 Schaltplan...............................................................................................................................................................................................................................................................1183 99513301.............................................................................................................................................................................................................................................................1183 1................................................................................................................................................................................................................................................................1183 Height Switch 3rd stage .....................................................................................................................................................................................................................................................1209 Schaltplan...............................................................................................................................................................................................................................................................1209 99515906 | SPE; Schaltplan Schalter am Mast 3Stufe...................................................................................................................................................................................................................1209 1................................................................................................................................................................................................................................................................1209 Horn Button OHG Rear Leg ....................................................................................................................................................................................................................................................1182 Schaltplan...............................................................................................................................................................................................................................................................1182 99513290.............................................................................................................................................................................................................................................................1182 1................................................................................................................................................................................................................................................................1182 Horn Switch Floor Plate .....................................................................................................................................................................................................................................................1193 Schaltplan...............................................................................................................................................................................................................................................................1193 99513642.............................................................................................................................................................................................................................................................1193 1................................................................................................................................................................................................................................................................1193 Interior Light ..............................................................................................................................................................................................................................................................1212 Schaltplan...............................................................................................................................................................................................................................................................1212 99516287 | SPE; Schaltplan Innenbeleuchtung..........................................................................................................................................................................................................................1212 1................................................................................................................................................................................................................................................................1212 Lift Height Switch 1st Stage ................................................................................................................................................................................................................................................1194 Schaltplan...............................................................................................................................................................................................................................................................1194 99514983.............................................................................................................................................................................................................................................................1194 1................................................................................................................................................................................................................................................................1194 Lift Stop ...................................................................................................................................................................................................................................................................1202 Schaltplan...............................................................................................................................................................................................................................................................1202 99515406 | SPE; Schaltplan Hubabschaltung............................................................................................................................................................................................................................1202 1................................................................................................................................................................................................................................................................1202 Lift stop with Bypass .......................................................................................................................................................................................................................................................1162 Schaltplan...............................................................................................................................................................................................................................................................1162 99511677 | SPE; Schaltplan Hubabsch. mit Überbr......................................................................................................................................................................................................................1162 1................................................................................................................................................................................................................................................................1162 Lock Switch A10 .............................................................................................................................................................................................................................................................1174 Schaltplan...............................................................................................................................................................................................................................................................1174 99512382.............................................................................................................................................................................................................................................................1174 1................................................................................................................................................................................................................................................................1174 Operator Presence (Dead Man) Pedal .........................................................................................................................................................................................................................................1185 Schaltplan...............................................................................................................................................................................................................................................................1185 99513428.............................................................................................................................................................................................................................................................1185 1................................................................................................................................................................................................................................................................1185 Pin Code Switch .............................................................................................................................................................................................................................................................1175 Schaltplan...............................................................................................................................................................................................................................................................1175 99512399.............................................................................................................................................................................................................................................................1175 1................................................................................................................................................................................................................................................................1175 Radio Panel at Overhead Guard...............................................................................................................................................................................................................................................1180 Schaltplan...............................................................................................................................................................................................................................................................1180 99513151 | SPE; Schaltplan Radiohimmel...............................................................................................................................................................................................................................1180 1................................................................................................................................................................................................................................................................1180 Reading Light ...............................................................................................................................................................................................................................................................1204 Schaltplan...............................................................................................................................................................................................................................................................1204 99515593 | SPE; Schaltplan Leseleuchte...............................................................................................................................................................................................................................1204 1................................................................................................................................................................................................................................................................1204 Rear Reverse and Working Lights H3 ..........................................................................................................................................................................................................................................1148 Schaltplan...............................................................................................................................................................................................................................................................1148 99510785.............................................................................................................................................................................................................................................................1148 1................................................................................................................................................................................................................................................................1148 Rear Reverse and Working Lights LED .........................................................................................................................................................................................................................................1149 Schaltplan...............................................................................................................................................................................................................................................................1149 99510786.............................................................................................................................................................................................................................................................1149 1................................................................................................................................................................................................................................................................1149 Reverse / Rear working Light LED Adapter ....................................................................................................................................................................................................................................1220 Schaltplan...............................................................................................................................................................................................................................................................1220 99516310 | SPE; Schaltpl RSW/ASW LED hinten Adapter..................................................................................................................................................................................................................1220 1 | Blattformat DINA3............................................................................................................................................................................................................................................1220 Road Light Kit ..............................................................................................................................................................................................................................................................1152 Schaltplan...............................................................................................................................................................................................................................................................1152 99510827.............................................................................................................................................................................................................................................................1152 1................................................................................................................................................................................................................................................................1152 2................................................................................................................................................................................................................................................................1153 3................................................................................................................................................................................................................................................................1154 Road Light Kit Set A .......................................................................................................................................................................................................................................................1155 Schaltplan...............................................................................................................................................................................................................................................................1155 99510981.............................................................................................................................................................................................................................................................1155 1................................................................................................................................................................................................................................................................1155 2................................................................................................................................................................................................................................................................1156 3................................................................................................................................................................................................................................................................1157 Road Light Kit DaiII ........................................................................................................................................................................................................................................................1229 Schaltplan...............................................................................................................................................................................................................................................................1229 99516354 | SPE; Beleuchtung StVZO Dai II.............................................................................................................................................................................................................................1229 1................................................................................................................................................................................................................................................................1229 2................................................................................................................................................................................................................................................................1230 3................................................................................................................................................................................................................................................................1231 Seat Belt switch ............................................................................................................................................................................................................................................................1177 Schaltplan...............................................................................................................................................................................................................................................................1177 99512538.............................................................................................................................................................................................................................................................1177 1................................................................................................................................................................................................................................................................1177 Seat Heater / Compressor....................................................................................................................................................................................................................................................1176 Schaltplan...............................................................................................................................................................................................................................................................1176 99512531.............................................................................................................................................................................................................................................................1176 1................................................................................................................................................................................................................................................................1176 Seat Heater via Seat Switch .................................................................................................................................................................................................................................................1239 Schaltplan...............................................................................................................................................................................................................................................................1239 99516858 | SPE; Sitzheizung über Sitzkontakt.........................................................................................................................................................................................................................1239 5................................................................................................................................................................................................................................................................1239 Strobe Light ................................................................................................................................................................................................................................................................1150 Schaltplan...............................................................................................................................................................................................................................................................1150 99510787.............................................................................................................................................................................................................................................................1150 1................................................................................................................................................................................................................................................................1150 Strobe Light LED ............................................................................................................................................................................................................................................................1151 Schaltplan...............................................................................................................................................................................................................................................................1151 99510788.............................................................................................................................................................................................................................................................1151 1................................................................................................................................................................................................................................................................1151 Tilt Angle Indicator ........................................................................................................................................................................................................................................................1201 Schaltplan...............................................................................................................................................................................................................................................................1201 99515346 | SPE; Neigungswinkelanzeige................................................................................................................................................................................................................................1201 1................................................................................................................................................................................................................................................................1201 Warning Buzzer ..............................................................................................................................................................................................................................................................1145 Schaltplan...............................................................................................................................................................................................................................................................1145 99510733.............................................................................................................................................................................................................................................................1145 1................................................................................................................................................................................................................................................................1145 Weight Indicator ............................................................................................................................................................................................................................................................1166 Schaltplan...............................................................................................................................................................................................................................................................1166 99511902 | SPE; Schaltplan Lastwiegen................................................................................................................................................................................................................................1166 1................................................................................................................................................................................................................................................................1166 Windscreen Front ............................................................................................................................................................................................................................................................1144 Schaltplan...............................................................................................................................................................................................................................................................1144 99510686.............................................................................................................................................................................................................................................................1144 1................................................................................................................................................................................................................................................................1144 Windscreen Front and Rear ...................................................................................................................................................................................................................................................1161 Schaltplan...............................................................................................................................................................................................................................................................1161 99511016.............................................................................................................................................................................................................................................................1161 1................................................................................................................................................................................................................................................................1161 Windscreen Front Wiper and Rear heater ......................................................................................................................................................................................................................................1210 Schaltplan...............................................................................................................................................................................................................................................................1210 99516018 | SPE; Frontwischer / Heckscheibenhzg.......................................................................................................................................................................................................................1210 1................................................................................................................................................................................................................................................................1210 Windscreen Heater Front .....................................................................................................................................................................................................................................................1203 Schaltplan...............................................................................................................................................................................................................................................................1203 99515440 | SPE; Schaltplan Frontscheibenheizung......................................................................................................................................................................................................................1203 1................................................................................................................................................................................................................................................................1203 Working Lights front H3 .....................................................................................................................................................................................................................................................1146 Schaltplan...............................................................................................................................................................................................................................................................1146 99510736.............................................................................................................................................................................................................................................................1146 1................................................................................................................................................................................................................................................................1146 Working Lights Front LED ....................................................................................................................................................................................................................................................1147 Schaltplan...............................................................................................................................................................................................................................................................1147 99510738.............................................................................................................................................................................................................................................................1147 1................................................................................................................................................................................................................................................................1147 Working Lights S5/S6+S9/S10 H3 ..............................................................................................................................................................................................................................................1235 Schaltplan...............................................................................................................................................................................................................................................................1235 99516807 | SPE; Schaltplan ASW S5/S6+S9/S10 (H3).....................................................................................................................................................................................................................1235 1................................................................................................................................................................................................................................................................1235 2................................................................................................................................................................................................................................................................1236 3................................................................................................................................................................................................................................................................1237 Working Lights LED S5/S6 +S9/S10 LED ........................................................................................................................................................................................................................................1170 Schaltplan...............................................................................................................................................................................................................................................................1170 99512263.............................................................................................................................................................................................................................................................1170 1................................................................................................................................................................................................................................................................1170 2................................................................................................................................................................................................................................................................1171 3................................................................................................................................................................................................................................................................1172 Working Lights On Mast ......................................................................................................................................................................................................................................................1238 Schaltplan...............................................................................................................................................................................................................................................................1238 99516834 | SPE; ASW am Mast..........................................................................................................................................................................................................................................1238 1................................................................................................................................................................................................................................................................1238 24V Switch (Connected below Floor plate .....................................................................................................................................................................................................................................1211 Schaltplan...............................................................................................................................................................................................................................................................1211 99516255 | SPE; 24V u. Bodenblech geschalten.........................................................................................................................................................................................................................1211 1................................................................................................................................................................................................................................................................1211 6/3 valve ..................................................................................................................................................................................................................................................................1168 Schaltplan...............................................................................................................................................................................................................................................................1168 99511912.............................................................................................................................................................................................................................................................1168 1................................................................................................................................................................................................................................................................1168 Harness Layout ..............................................................................................................................................................................................................................................................1213 Kabelplan................................................................................................................................................................................................................................................................1213 51316511 | Bordnetz; Hauptstrom EL.Lenkung BR4/5.....................................................................................................................................................................................................................1213 1................................................................................................................................................................................................................................................................1213 Harness Layout ..............................................................................................................................................................................................................................................................1214 Kabelplan................................................................................................................................................................................................................................................................1214 51289943 | Bordnetz; Grundfahrzg. EFG BR5 el.Lenk....................................................................................................................................................................................................................1214 1................................................................................................................................................................................................................................................................1214 2................................................................................................................................................................................................................................................................1215 Harness Layout ..............................................................................................................................................................................................................................................................1216 Kabelplan................................................................................................................................................................................................................................................................1216 51289791 | Bordnetz; Schutzdach vorne BR4/5 EL.......................................................................................................................................................................................................................1216 1................................................................................................................................................................................................................................................................1216 Harness Layout ..............................................................................................................................................................................................................................................................1217 Kabelplan................................................................................................................................................................................................................................................................1217 51237473 | Bordnetz; Hauptstrom NOT-Aus EFG BR5......................................................................................................................................................................................................................1217 1................................................................................................................................................................................................................................................................1217 Harness Layout ..............................................................................................................................................................................................................................................................1218 Kabelplan................................................................................................................................................................................................................................................................1218 51236454 | Bordnetz; Grundfahrzg. EFG BR5............................................................................................................................................................................................................................1218 1................................................................................................................................................................................................................................................................1218 2................................................................................................................................................................................................................................................................1219 DIAGRAMS_ELECTR-HYDR_FROM_06-2014................................................................................................................................................................................................................................................1240 Circuitdiagrams.pdf (p.1-3)..................................................................................................................................................................................................................................................1240 Component identification.pdf (p.4-71)........................................................................................................................................................................................................................................1243 A Baugruppen Assemblies..................................................................................................................................................................................................................................................1243 B Umsetzer (elec.-mech) Transmitter (elec.-mech).........................................................................................................................................................................................................................1244 C Kondensatoren Capacitors...............................................................................................................................................................................................................................................1252 D........................................................................................................................................................................................................................................................................1252 E Verschiedenes Miscellaneous............................................................................................................................................................................................................................................1252 F Sicherungen Fuses......................................................................................................................................................................................................................................................1254 G Stromversorgung Electr. power supply...................................................................................................................................................................................................................................1261 H Meldeeinrichtung Signalling System.....................................................................................................................................................................................................................................1261 K Relais + Schutze Relays + contactors...................................................................................................................................................................................................................................1266 L........................................................................................................................................................................................................................................................................1276 M Motore Motors..........................................................................................................................................................................................................................................................1276 P Measuring instruments..................................................................................................................................................................................................................................................1278 Q Starkstrom-Schalter High-Voltage current switch........................................................................................................................................................................................................................1279 R Widerstande Resistors..................................................................................................................................................................................................................................................1279 S Schalter, Taster Switches, Keys........................................................................................................................................................................................................................................1281 U Umsetzer (elec.-elektr) Converter (electr.-electr.)....................................................................................................................................................................................................................1295 V Dioden Diodes..........................................................................................................................................................................................................................................................1302 W........................................................................................................................................................................................................................................................................1302 X Klemmen, Stecker, Steckdosen Terminals, connectors, sockets............................................................................................................................................................................................................1303 Y Elektrisch betatigte mechanische Einrichtungen Electrically operated mechanical systems................................................................................................................................................................................1303 Z Filter Filter..........................................................................................................................................................................................................................................................1310 99510686.pdf (p.72)..........................................................................................................................................................................................................................................................1311 Schaltplan...............................................................................................................................................................................................................................................................1311 99510686.............................................................................................................................................................................................................................................................1311 1................................................................................................................................................................................................................................................................1311 99510733.pdf (p.73)..........................................................................................................................................................................................................................................................1312 Schaltplan...............................................................................................................................................................................................................................................................1312 99510733.............................................................................................................................................................................................................................................................1312 1................................................................................................................................................................................................................................................................1312 99510736.pdf (p.74)..........................................................................................................................................................................................................................................................1313 Schaltplan...............................................................................................................................................................................................................................................................1313 99510736.............................................................................................................................................................................................................................................................1313 1................................................................................................................................................................................................................................................................1313 99510738.pdf (p.75)..........................................................................................................................................................................................................................................................1314 Schaltplan...............................................................................................................................................................................................................................................................1314 99510738.............................................................................................................................................................................................................................................................1314 1................................................................................................................................................................................................................................................................1314 99510785.pdf (p.76)..........................................................................................................................................................................................................................................................1315 Schaltplan...............................................................................................................................................................................................................................................................1315 99510785.............................................................................................................................................................................................................................................................1315 1................................................................................................................................................................................................................................................................1315 99510786.pdf (p.77)..........................................................................................................................................................................................................................................................1316 Schaltplan...............................................................................................................................................................................................................................................................1316 99510786.............................................................................................................................................................................................................................................................1316 1................................................................................................................................................................................................................................................................1316 99510787.pdf (p.78)..........................................................................................................................................................................................................................................................1317 Schaltplan...............................................................................................................................................................................................................................................................1317 99510787.............................................................................................................................................................................................................................................................1317 1................................................................................................................................................................................................................................................................1317 99510788.pdf (p.79)..........................................................................................................................................................................................................................................................1318 Schaltplan...............................................................................................................................................................................................................................................................1318 99510788.............................................................................................................................................................................................................................................................1318 1................................................................................................................................................................................................................................................................1318 99511016.pdf (p.80)..........................................................................................................................................................................................................................................................1319 Schaltplan...............................................................................................................................................................................................................................................................1319 99511016.............................................................................................................................................................................................................................................................1319 1................................................................................................................................................................................................................................................................1319 99511677.pdf (p.81)..........................................................................................................................................................................................................................................................1320 Schaltplan...............................................................................................................................................................................................................................................................1320 99511677 | SPE; Schaltplan Hubabsch. mit Überbr......................................................................................................................................................................................................................1320 1................................................................................................................................................................................................................................................................1320 99511727.pdf (p.82)..........................................................................................................................................................................................................................................................1321 Schaltplan...............................................................................................................................................................................................................................................................1321 99511727.............................................................................................................................................................................................................................................................1321 1................................................................................................................................................................................................................................................................1321 99511728.pdf (p.83)..........................................................................................................................................................................................................................................................1322 Schaltplan...............................................................................................................................................................................................................................................................1322 99511728.............................................................................................................................................................................................................................................................1322 1................................................................................................................................................................................................................................................................1322 99511803.pdf (p.84)..........................................................................................................................................................................................................................................................1323 Schaltplan...............................................................................................................................................................................................................................................................1323 99511803 | SPE; Schaltplan Heizung...................................................................................................................................................................................................................................1323 1................................................................................................................................................................................................................................................................1323 99511902.pdf (p.85)..........................................................................................................................................................................................................................................................1324 Schaltplan...............................................................................................................................................................................................................................................................1324 99511902 | SPE; Schaltplan Lastwiegen................................................................................................................................................................................................................................1324 1................................................................................................................................................................................................................................................................1324 99512080.pdf (p.86)..........................................................................................................................................................................................................................................................1325 Schaltplan...............................................................................................................................................................................................................................................................1325 99512080.............................................................................................................................................................................................................................................................1325 1................................................................................................................................................................................................................................................................1325 99512263.pdf (p.87-89).......................................................................................................................................................................................................................................................1326 Schaltplan...............................................................................................................................................................................................................................................................1326 99512263.............................................................................................................................................................................................................................................................1326 1................................................................................................................................................................................................................................................................1326 2................................................................................................................................................................................................................................................................1327 3................................................................................................................................................................................................................................................................1328 99512306.pdf (p.90)..........................................................................................................................................................................................................................................................1329 Schaltplan...............................................................................................................................................................................................................................................................1329 99512306.............................................................................................................................................................................................................................................................1329 1................................................................................................................................................................................................................................................................1329 99512531.pdf (p.91)..........................................................................................................................................................................................................................................................1330 Schaltplan...............................................................................................................................................................................................................................................................1330 99512531.............................................................................................................................................................................................................................................................1330 1................................................................................................................................................................................................................................................................1330 99512538.pdf (p.92)..........................................................................................................................................................................................................................................................1331 Schaltplan...............................................................................................................................................................................................................................................................1331 99512538.............................................................................................................................................................................................................................................................1331 1................................................................................................................................................................................................................................................................1331 99512562.pdf (p.93)..........................................................................................................................................................................................................................................................1332 Schaltplan...............................................................................................................................................................................................................................................................1332 99512562.............................................................................................................................................................................................................................................................1332 1................................................................................................................................................................................................................................................................1332 99512570.pdf (p.94)..........................................................................................................................................................................................................................................................1333 Schaltplan...............................................................................................................................................................................................................................................................1333 99512570.............................................................................................................................................................................................................................................................1333 1................................................................................................................................................................................................................................................................1333 99513151.pdf (p.95)..........................................................................................................................................................................................................................................................1334 Schaltplan...............................................................................................................................................................................................................................................................1334 99513151 | SPE; Schaltplan Radiohimmel...............................................................................................................................................................................................................................1334 1................................................................................................................................................................................................................................................................1334 99513428.pdf (p.96)..........................................................................................................................................................................................................................................................1335 Schaltplan...............................................................................................................................................................................................................................................................1335 99513428.............................................................................................................................................................................................................................................................1335 1................................................................................................................................................................................................................................................................1335 99513642.pdf (p.97)..........................................................................................................................................................................................................................................................1336 Schaltplan...............................................................................................................................................................................................................................................................1336 99513642.............................................................................................................................................................................................................................................................1336 1................................................................................................................................................................................................................................................................1336 99514983.pdf (p.98)..........................................................................................................................................................................................................................................................1337 Schaltplan...............................................................................................................................................................................................................................................................1337 99514983.............................................................................................................................................................................................................................................................1337 1................................................................................................................................................................................................................................................................1337 99515068.pdf (p.99-101)......................................................................................................................................................................................................................................................1338 Schaltplan...............................................................................................................................................................................................................................................................1338 99515068.............................................................................................................................................................................................................................................................1338 1................................................................................................................................................................................................................................................................1338 2................................................................................................................................................................................................................................................................1339 3................................................................................................................................................................................................................................................................1340 99515140.pdf (p.102).........................................................................................................................................................................................................................................................1341 Schaltplan...............................................................................................................................................................................................................................................................1341 99515140.............................................................................................................................................................................................................................................................1341 1................................................................................................................................................................................................................................................................1341 99515223.pdf (p.103).........................................................................................................................................................................................................................................................1342 Schaltplan...............................................................................................................................................................................................................................................................1342 99515223 | SPE; Türüberwachung.......................................................................................................................................................................................................................................1342 1................................................................................................................................................................................................................................................................1342 99515440.pdf (p.104).........................................................................................................................................................................................................................................................1343 Schaltplan...............................................................................................................................................................................................................................................................1343 99515440 | SPE; Schaltplan Frontscheibenheizung......................................................................................................................................................................................................................1343 1................................................................................................................................................................................................................................................................1343 99515846.pdf (p.105).........................................................................................................................................................................................................................................................1344 Schaltplan...............................................................................................................................................................................................................................................................1344 99515846 | SPE; DC-Wandler 80/24V Stecker 4p.........................................................................................................................................................................................................................1344 1................................................................................................................................................................................................................................................................1344 99515906.pdf (p.106).........................................................................................................................................................................................................................................................1345 Schaltplan...............................................................................................................................................................................................................................................................1345 99515906 | SPE; Schaltplan Schalter am Mast 3Stufe...................................................................................................................................................................................................................1345 1................................................................................................................................................................................................................................................................1345 99516018.pdf (p.107).........................................................................................................................................................................................................................................................1346 Schaltplan...............................................................................................................................................................................................................................................................1346 99516018 | SPE; Frontwischer / Heckscheibenhzg.......................................................................................................................................................................................................................1346 1................................................................................................................................................................................................................................................................1346 99516287.pdf (p.108).........................................................................................................................................................................................................................................................1347 Schaltplan...............................................................................................................................................................................................................................................................1347 99516287 | SPE; Schaltplan Innenbeleuchtung..........................................................................................................................................................................................................................1347 1................................................................................................................................................................................................................................................................1347 99516310.pdf (p.109).........................................................................................................................................................................................................................................................1348 Schaltplan...............................................................................................................................................................................................................................................................1348 99516310 | SPE; Schaltpl RSW/ASW LED hinten Adapter..................................................................................................................................................................................................................1348 1 | Blattformat DINA3............................................................................................................................................................................................................................................1348 99516378.pdf (p.110).........................................................................................................................................................................................................................................................1349 Schaltplan...............................................................................................................................................................................................................................................................1349 99516378 | SPE; DC-Wandler 80/12V Stecker 2p. DS.....................................................................................................................................................................................................................1349 1................................................................................................................................................................................................................................................................1349 99516448.pdf (p.111).........................................................................................................................................................................................................................................................1350 Schaltplan...............................................................................................................................................................................................................................................................1350 99516448 | SPE; DC-Wandler 80/24V (Heck) DS..........................................................................................................................................................................................................................1350 1................................................................................................................................................................................................................................................................1350 99516449.pdf (p.112).........................................................................................................................................................................................................................................................1351 Schaltplan...............................................................................................................................................................................................................................................................1351 99516449 | SPE; Schnittstelle ext. Zugangssysteme....................................................................................................................................................................................................................1351 1................................................................................................................................................................................................................................................................1351 99516807.pdf (p.113-115).....................................................................................................................................................................................................................................................1352 Schaltplan...............................................................................................................................................................................................................................................................1352 99516807 | SPE; Schaltplan ASW S5/S6+S9/S10 (H3).....................................................................................................................................................................................................................1352 1................................................................................................................................................................................................................................................................1352 2................................................................................................................................................................................................................................................................1353 3................................................................................................................................................................................................................................................................1354 99516858.pdf (p.116).........................................................................................................................................................................................................................................................1355 Schaltplan...............................................................................................................................................................................................................................................................1355 99516858 | SPE; Sitzheizung über Sitzkontakt.........................................................................................................................................................................................................................1355 5................................................................................................................................................................................................................................................................1355 99516921.pdf (p.117).........................................................................................................................................................................................................................................................1356 99517120.pdf (p.118).........................................................................................................................................................................................................................................................1357 Schaltplan...............................................................................................................................................................................................................................................................1357 99517120 | SPE: Schaltplan Rundumleuchte.............................................................................................................................................................................................................................1357 1................................................................................................................................................................................................................................................................1357 99517340.pdf (p.119).........................................................................................................................................................................................................................................................1358 Schaltplan...............................................................................................................................................................................................................................................................1358 99517340.............................................................................................................................................................................................................................................................1358 1................................................................................................................................................................................................................................................................1358 99517343.pdf (p.120).........................................................................................................................................................................................................................................................1359 Schaltplan...............................................................................................................................................................................................................................................................1359 99517343 | SPE; Schaltplan Display / JH-Modul........................................................................................................................................................................................................................1359 1 | Blattformat DINA3............................................................................................................................................................................................................................................1359 99517470.pdf (p.121).........................................................................................................................................................................................................................................................1360 Schaltplan...............................................................................................................................................................................................................................................................1360 99517470 | SPE; Hauptstrom Verteilerpunkt -U_batt....................................................................................................................................................................................................................1360 1................................................................................................................................................................................................................................................................1360 99517539.pdf (p.122).........................................................................................................................................................................................................................................................1361 Schaltplan...............................................................................................................................................................................................................................................................1361 99517539 | SPE; RSW hinten Blinkend (LED)............................................................................................................................................................................................................................1361 1................................................................................................................................................................................................................................................................1361 99517658.pdf (p.123).........................................................................................................................................................................................................................................................1362 Schaltplan...............................................................................................................................................................................................................................................................1362 99517658 | SPE; Blitzleuchte über Kippschalter.......................................................................................................................................................................................................................1362 1................................................................................................................................................................................................................................................................1362 99517948.pdf (p.124-130).....................................................................................................................................................................................................................................................1363 Schaltplan...............................................................................................................................................................................................................................................................1363 99517948 | SPE; Schaltplan EFG BR5 "Jupiter-B".......................................................................................................................................................................................................................1363 1................................................................................................................................................................................................................................................................1363 2................................................................................................................................................................................................................................................................1364 3................................................................................................................................................................................................................................................................1365 4................................................................................................................................................................................................................................................................1366 5................................................................................................................................................................................................................................................................1367 6................................................................................................................................................................................................................................................................1368 7................................................................................................................................................................................................................................................................1369 99518003.pdf (p.131-138).....................................................................................................................................................................................................................................................1370 Schaltplan...............................................................................................................................................................................................................................................................1370 99518003 | SPE; Schaltplan el.Lenkung BR5 "Jupiter"..................................................................................................................................................................................................................1370 1................................................................................................................................................................................................................................................................1370 2................................................................................................................................................................................................................................................................1371 3................................................................................................................................................................................................................................................................1372 4................................................................................................................................................................................................................................................................1373 5................................................................................................................................................................................................................................................................1374 6................................................................................................................................................................................................................................................................1375 7................................................................................................................................................................................................................................................................1376 8................................................................................................................................................................................................................................................................1377 99518068.pdf (p.139).........................................................................................................................................................................................................................................................1378 Schaltplan...............................................................................................................................................................................................................................................................1378 99518068 | SPE; Schaltplan Sonderschließung A10......................................................................................................................................................................................................................1378 1 | Blattformat DINA3............................................................................................................................................................................................................................................1378 99518078.pdf (p.140).........................................................................................................................................................................................................................................................1379 Schaltplan...............................................................................................................................................................................................................................................................1379 99518078 | SPE; Schaltplan Display Code..............................................................................................................................................................................................................................1379 1 | Blattformat DINA3............................................................................................................................................................................................................................................1379 99518093.pdf (p.141-143).....................................................................................................................................................................................................................................................1380 Schaltplan...............................................................................................................................................................................................................................................................1380 99518093 | SPE; Schaltpl. Beleuchtung StVZO..........................................................................................................................................................................................................................1380 1................................................................................................................................................................................................................................................................1380 2................................................................................................................................................................................................................................................................1381 3................................................................................................................................................................................................................................................................1382 99518096.pdf (p.144-146).....................................................................................................................................................................................................................................................1383 Schaltplan...............................................................................................................................................................................................................................................................1383 99518096 | SPE; Schaltpl. Beleuchtung SET-A..........................................................................................................................................................................................................................1383 1................................................................................................................................................................................................................................................................1383 2................................................................................................................................................................................................................................................................1384 3................................................................................................................................................................................................................................................................1385 99518097.pdf (p.147-149).....................................................................................................................................................................................................................................................1386 Schaltplan...............................................................................................................................................................................................................................................................1386 99518097 | SPE; Schaltplan Brems-/Rückleuchten LED...................................................................................................................................................................................................................1386 1................................................................................................................................................................................................................................................................1386 2................................................................................................................................................................................................................................................................1387 3................................................................................................................................................................................................................................................................1388 99518346.pdf (p.150-152).....................................................................................................................................................................................................................................................1389 Schaltplan...............................................................................................................................................................................................................................................................1389 99518346 | SPE; Schaltpl. Beleuchtung StVZO (Glühl)..................................................................................................................................................................................................................1389 1................................................................................................................................................................................................................................................................1389 2................................................................................................................................................................................................................................................................1390 3................................................................................................................................................................................................................................................................1391 99518348.pdf (p.153-155).....................................................................................................................................................................................................................................................1392 Schaltplan...............................................................................................................................................................................................................................................................1392 99518348 | SPE; Schaltpl. Beleuchtung Bremsleuchten..................................................................................................................................................................................................................1392 1................................................................................................................................................................................................................................................................1392 2................................................................................................................................................................................................................................................................1393 3................................................................................................................................................................................................................................................................1394 99518574.pdf (p.156-157).....................................................................................................................................................................................................................................................1395 99518794.pdf (p.158).........................................................................................................................................................................................................................................................1397 Schaltplan...............................................................................................................................................................................................................................................................1397 99518794 | SPE; Schaltplan Warnsummer................................................................................................................................................................................................................................1397 1................................................................................................................................................................................................................................................................1397 99518922.pdf (p.159).........................................................................................................................................................................................................................................................1398 Schaltplan...............................................................................................................................................................................................................................................................1398 99518922 | SPE; Spannungswandler 80/24V n.ggt........................................................................................................................................................................................................................1398 1................................................................................................................................................................................................................................................................1398 99519015.pdf (p.160).........................................................................................................................................................................................................................................................1399 Schaltplan...............................................................................................................................................................................................................................................................1399 99519015 | SPE; ASW LED am MAST......................................................................................................................................................................................................................................1399 1................................................................................................................................................................................................................................................................1399 99519188.pdf (p.161).........................................................................................................................................................................................................................................................1400 Schaltplan...............................................................................................................................................................................................................................................................1400 99519188 | SPE; Schaltplan Hupentaster FSD B-Säule...................................................................................................................................................................................................................1400 1................................................................................................................................................................................................................................................................1400 99519446.pdf (p.162).........................................................................................................................................................................................................................................................1401 Schaltplan...............................................................................................................................................................................................................................................................1401 99519446 | SPE; Türüberwachung.......................................................................................................................................................................................................................................1401 1................................................................................................................................................................................................................................................................1401 99519535.pdf (p.163).........................................................................................................................................................................................................................................................1402 Schaltplan...............................................................................................................................................................................................................................................................1402 99519535 | SPE; 24V g.gt. 5Pol. Stdo. 2x Spg.........................................................................................................................................................................................................................1402 1 | Blattformat DINA2............................................................................................................................................................................................................................................1402 99519580.pdf (p.164).........................................................................................................................................................................................................................................................1403 Schaltplan...............................................................................................................................................................................................................................................................1403 99519580 | SPE; Schaltplan Komforladen BR4/5.........................................................................................................................................................................................................................1403 1................................................................................................................................................................................................................................................................1403 99519684.pdf (p.165).........................................................................................................................................................................................................................................................1404 Schaltplan...............................................................................................................................................................................................................................................................1404 99519684 | SPE; Schaltplan Spot vorne BR4/5..........................................................................................................................................................................................................................1404 1................................................................................................................................................................................................................................................................1404 99519715.pdf (p.166).........................................................................................................................................................................................................................................................1405 Schaltplan...............................................................................................................................................................................................................................................................1405 99519715 | SPE; Schaltplan Spot hinten BR4/5.........................................................................................................................................................................................................................1405 1................................................................................................................................................................................................................................................................1405 99520262.pdf (p.167).........................................................................................................................................................................................................................................................1406 Schaltplan...............................................................................................................................................................................................................................................................1406 99520262 | SPE; Schaltplan Zusatzlüfter..............................................................................................................................................................................................................................1406 1................................................................................................................................................................................................................................................................1406 99520274.pdf (p.168).........................................................................................................................................................................................................................................................1407 Schaltplan...............................................................................................................................................................................................................................................................1407 99520274 | SPE; Schaltplan Steckerschnittstelle......................................................................................................................................................................................................................1407 1 | Blattformat DINA2............................................................................................................................................................................................................................................1407 99520998.pdf (p.169-171).....................................................................................................................................................................................................................................................1408 Schaltplan...............................................................................................................................................................................................................................................................1408 99520998 | SPE; Beleuchtung StVZO Ford...............................................................................................................................................................................................................................1408 1................................................................................................................................................................................................................................................................1408 2................................................................................................................................................................................................................................................................1409 3................................................................................................................................................................................................................................................................1410 99521398.pdf (p.172).........................................................................................................................................................................................................................................................1411 Schaltplan...............................................................................................................................................................................................................................................................1411 99521398 | SPE;2 x Spg.-Wandler 80V/12V(Heck)........................................................................................................................................................................................................................1411 1................................................................................................................................................................................................................................................................1411 99521418.pdf (p.173).........................................................................................................................................................................................................................................................1412 Schaltplan...............................................................................................................................................................................................................................................................1412 99521418 | SPE; Rundumleuchte über Kippschalter......................................................................................................................................................................................................................1412 1................................................................................................................................................................................................................................................................1412 99521488.pdf (p.174).........................................................................................................................................................................................................................................................1413 Schaltplan...............................................................................................................................................................................................................................................................1413 99521488 | SPE; Schaltplan Scheinwerfer R6...........................................................................................................................................................................................................................1413 1................................................................................................................................................................................................................................................................1413 99521651.pdf (p.175).........................................................................................................................................................................................................................................................1414 MAIN_WIRING_DIAGRAM_ELECTRIC_STEERING............................................................................................................................................................................................................................................1415 Schaltplan...................................................................................................................................................................................................................................................................1415 99516352 | SPE; Schaltplan el.Lenkung BR5 "Jupiter"......................................................................................................................................................................................................................1415 1....................................................................................................................................................................................................................................................................1415 2....................................................................................................................................................................................................................................................................1416 3....................................................................................................................................................................................................................................................................1417 4....................................................................................................................................................................................................................................................................1418 5....................................................................................................................................................................................................................................................................1419 6....................................................................................................................................................................................................................................................................1420 7....................................................................................................................................................................................................................................................................1421 8....................................................................................................................................................................................................................................................................1422 MAIN_WIRING_DIAGRAM_HYDRAULIC_STEERING...........................................................................................................................................................................................................................................1423 Schaltplan...................................................................................................................................................................................................................................................................1423 99513557 | SPE; Schaltplan EFG BR5 "Jupiter-B"...........................................................................................................................................................................................................................1423 1....................................................................................................................................................................................................................................................................1423 2....................................................................................................................................................................................................................................................................1424 3....................................................................................................................................................................................................................................................................1425 4....................................................................................................................................................................................................................................................................1426 5....................................................................................................................................................................................................................................................................1427 6....................................................................................................................................................................................................................................................................1428 7....................................................................................................................................................................................................................................................................1429
CATERPILLAR CAT 2EPC 40 – 2EP 55 LIFT TRUCKS SERVICE, OPERATING & MAINTENANCE MANUAL – PDF DOWNLOAD:
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