Caterpillar (CAT) 416D Backhoe Loader Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Caterpillar (CAT) 416D Backhoe Loader Parts Manual – PDF DOWNLOAD
BFP12900-Up (Machine)
CXP940-Up (Machine)
7BJ19000-Up (Engine)
7SG1-Up (Engine)
CRS1-Up (Engine)
1. MACHINE IDENTIFICATION
Caterpillar machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N).
- Typical components that will be serialized include engines, transmissions, bulldozers, and rippers. The machine and engine are further identified by arrangement numbers and in some cases modification numbers.
- These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment. Caterpillar dealers need all of these numbers to determine accurate parts identification.
- Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard.
- Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Caterpillar machines and generator sets. The PIN plates and frame marking will display the 17 character PIN.
- The new format will look like the following: Where: 1. Caterpillar’s World Manufacturing Code (characters 1-3) 2. Machine Descriptor (characters 4-8) 3. Check Character (character 9) 4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17).
- These were previously referred to as the Serial Number. Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N). 2. ORDERING PARTS Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world.
- Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines. Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed. 3. PARTS MANUAL ORGANIZATION Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements.
- The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual. 4. TABLE OF CONTENTS A table of contents (TOC) is found at the beginning of the manual.
- The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists. 5. MAINTENANCE PARTS INDEX The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description
TABLE OF CONTENTS:
Caterpillar (CAT) 416D Backhoe Loader Parts Manual – PDF DOWNLOAD
GENERAL INFORMATION A24
REPAIR ALTERNATIVES A43
SUPPLEMENTAL COOLANT
ADDITIVES A48
MAINTENANCE PARTS A53
INDEX A87
MACHINE ARRANGEMENT 1
BACKHOE AR-EXTENDABLE STICK 1
BACKHOE AR 3
BACKHOE AR-STANDARD STICK 4
BACKHOE AR 4
CHASSIS AR 6
COMMON AR 6
ENGINE ARRANGEMENT 8
ENGINE AR 8
ENGINE AR-PRIMARY 14
INSTALLATION AR-ENGINE 20
BASIC ENGINE 21
CAMSHAFT GP 21
COVER GP-FRONT HOUSING 27
COVER GP-VALVE MECHANISM 29
CRANKSHAFT GP 37
CYLINDER BLOCK GP 46
CYLINDER HEAD GP 69
DRIVE GP-FAN 78
FASTENER GP-CYLINDER HEAD 80
FLYWHEEL GP 81
HOUSING GP-FLYWHEEL 83
HOUSING GP-FRONT 85
LIFTING GP-ENGINE 91
MOUNTING GP-ALTERNATOR 93
MOUNTING GP-ENGINE 95
MOUNTING GP-ENGINE & TMSN 97
MOUNTING GP-STARTING MOTOR 98
PAN GP-OIL 99
PISTON & ROD GP 115
PLUG GP-CYLINDER BLOCK 128
PLUG GP-CYLINDER HEAD 129
PLUG GP-ENGINE 130
PULLEY GP-CRANKSHAFT 134
VALVE MECHANISM GP 136
LUBRICATION SYSTEM 146
BREATHER GP 146
FILLER GP-ENGINE OIL 154
PUMP GP-ENGINE OIL 157
COOLING SYSTEM 166
CONNECTION GP-WATER 166
COOLER GP-FLTR BASE & ENG OIL 168
COOLING AR 176
COOLING AR-HIGH AMBIENT TEMP 178
FAN GP-SUCTION 179
FITTING GP-HEATER & AIR COND 182
LINES GP-POWER TRAIN COOLER 183
PUMP GP-WATER 185
RADIATOR & FAN GP 191
RADIATOR & HYD OIL COOLER GP 193
AIR INLET AND EXHAUST SYSTEM 201
AIR CLEANER GP 201
COVER GP-AIR INLET 208
ELBOW GP-AIR INLET 209
EXTENSION GP-EXHAUST 211
INDICATOR GP-AIR FILTER CHANGE 212
LINES GP-AIR 215
MANIFOLD GP-EXHAUST 218
MANIFOLD GP-INLET 220
MUFFLER AS 221
MUFFLER GP 222
TURBOCHARGER GP 226
FUEL SYSTEM 236
CONTROL GP-GOV & ACCELERATOR 236
FILTER & LINES GP-FUEL 240
FILTER GP-FUEL 244
FILTER GP-WATER SEP & FUEL 245
FITTING GP-FUEL LINES 246
LINES GP-FUEL 247
PUMP GP-FUEL INJECTION 251
PUMP GP-FUEL PRIMING 260
SEPARATOR GP-WATER 261
TANK & MTG GP-FUEL 263
TANK GP-FUEL 264
ELECTRICAL AND STARTING SYSTEM 270
ALTERNATOR GP-CHARGING 270
BATTERY GP 275
GLOW PLUG GP 283
HEATER GP-JACKET WATER 284
INSTALLATION GP-SECURITY 287
LAMP GP-FLOOD 291
LAMP GP-SIGNAL 292
LAMP GP-STOP & TAIL 293
LAMP GP-WARNING BEACON 294
LIGHTING GP-FLOOD 296
LIGHTING GP-FLOOD & SIGNAL 305
LIGHTING GP-WARNING BEACON 308
STARTING AID GP 310
HEATER GP-STARTING AID 314
STARTING MOTOR GP-ELECTRIC 315
SWITCH GP-PRESSURE 319
SEBP3993 TABLE OF CONTENTS A1
TABLE OF CONTENTS
Name Page Name Page
SWITCH GP-TEMPERATURE 322
WIRING GP-AIR CONDITIONER 323
WIRING GP-CAB 330
WIRING GP-CONSOLE 342
WIRING GP-ENGINE 351
WIRING GP-HEATER 365
WIRING GP-PLATFORM 367
WIRING GP-POWER RECEPTACLE 378
WIRING GP-REAR 379
WIRING GP-RIDE CONTROL 382
WIRING GP-SENSOR 386
WIRING GP-STEERING 387
POWER TRAIN 388
AXLE & MTG GP-REAR 388
AXLE GP-DRIVE & STEERING 390
AXLE GP-REAR 393
CONTROL GP-DIFFERENTIAL LOCK 398
CONTROL GP-TRANSMISSION 399
DIFFERENTIAL & BEVEL GEAR GP 400
DIFFERENTIAL GP 402
DRIVE AR-BACKHOE LOADER 403
DRIVE GP-FLEXIBLE COUPLING 405
FILLER GP-POWER TRAIN OIL 406
FLANGE GP-WHEEL 412
HOUSING & FLANGE GP-AXLE 413
PLANETARY GP-FINAL DRIVE 417
POWER TRAIN AR 418
SHAFT GP-DRIVE 423
TRANSMISSION & MOUNTING GP 425
TRANSMISSION AR-DIRECT DRIVE 427
TRANSMISSION GP-DIRECT DRIVE 428
VALVE GP-SOLENOID 440
VALVE GP-TIRE 442
WHEEL & TIRE AR 443
WHEEL & TIRE GP 445
BRAKING SYSTEM 451
BRAKE GP-PARKING 451
CONTROL GP-PARKING BRAKE 452
CONTROL GP-SERVICE BRAKE 454
LEVER GP-HAND CONTROL 457
RESERVOIR GP-BRAKE 458
STEERING SYSTEM 459
AXLE GP-FRONT 459
CONTROL GP-STEERING 462
LINES GP-STEERING 464
PUMP GP-METERING 469
STEERING WHEEL GP 470
VALVE GP-PRIORITY 471
FRAME AND BODY 472
BOX GP-BATTERY 472
BUMPER GP-FRONT 474
COUNTERWEIGHT GP 475
DOOR GP-BATTERY 480
FENDER GP-FRONT 481
FENDER GP-REAR 482
FLOORPLATE GP 484
FRAME AS-LOADER 489
FRAME GP-LOADER 490
FRAME GP-SWING 491
GUARD GP-DRIVE SHAFT 493
HOOD & GUARD GP 494
HOOD GP-ENGINE 498
SUPPRESSION AR-SOUND 504
HYDRAULIC SYSTEM 505
ACCUMULATOR GP-RIDE CONTROL 505
CONNECTOR GP-VALVE 507
CONTROL AR-RIDE 510
CONTROL GP-HYDRAULIC HAND 511
CONTROL GP-HYDRAULIC PEDAL 527
CONVERSION AR-CUSHION SWING 533
CONVERSION GP-CONTROL VALVE 535
CONVERSION GP-HYD HAND
CONTROL 537
COUPLING GP 542
COVER GP-CONTROL VALVE 543
CYLINDER & LINES GP-THUMB 544
CYLINDER GP-BACKHOE BUCKET 545
CYLINDER GP-BOOM 550
CYLINDER GP-EXTENDABLE STICK 552
CYLINDER GP-LIFT 555
CYLINDER GP-MULTIPURPOSE
BUKT 557
CYLINDER GP-STABILIZER 558
CYLINDER GP-STICK 560
CYLINDER GP-SWING 561
CYLINDER GP-THUMB 562
CYLINDER GP-TILT 563
FILTER GP-OIL 564
GUARD GP-STABILIZER CYLINDER 565
HYDRAULIC AR 568
KICKOUT & POSITIONER GP 572
KIT-RIDE CONTROL 574
LINES GP-BACKHOE AUXILIARY 575
LINES GP-BOOM 601
LINES GP-BUCKET CYLINDER 603
LINES GP-CHECK VALVE 605
LINES GP-EXTENDABLE STICK 614
LINES GP-LIFT CYLINDER 617
LINES GP-LOAD CONTROL VALVE 620
LINES GP-LOADER AUXILIARY 623
LINES GP-MULTIPURPOSE BUCKET 625
LINES GP-PILOT 629
LINES GP-PUMP 633
LINES GP-RETURN 648
LINES GP-RIDE CONTROL 652
A2 TABLE OF CONTENTS SEBP3993
TABLE OF CONTENTS
Name Page Name Page
LINES GP-STABILIZER 656
LINES GP-STICK 658
LINES GP-SWING 659
LINES GP-TILT CYLINDER 660
LOCK GP-HYDRAULIC HAND
CONTROL 662
MOUNTING GP-BANK VALVE 663
MOUNTING GP-CYLINDER 665
MOUNTING GP-HYDRAULIC
CONTROL 667
MOUNTING GP-HYDRAULIC PUMP 668
MOUNTING GP-LINES 669
PUMP GP-PISTON 671
ROTATING GP-PUMP 675
SHAFT GP-POWER TAKE-OFF 676
STABILIZER AR 677
TANK & MTG GP-HYDRAULIC 678
TANK GP-HYDRAULIC 680
VALVE & MTG GP-BANK 682
VALVE & MTG GP-SOLENOID 683
VALVE AR-BANK 4 684
VALVE AR-BANK 5 684
VALVE AR-BANK 6 685
VALVE GP-BANK 2 686
VALVE GP-BANK 3 689
VALVE GP-BANK 4 690
VALVE GP-BANK 5 691
VALVE GP-BANK 6 692
VALVE GP-CHECK 693
VALVE GP-CONTROL 695
VALVE GP-LOAD CONTROL 715
VALVE GP-PILOT 718
VALVE GP-PUMP CONTROL 722
VALVE GP-SOLENOID 725
IMPLEMENTS 726
ARM GP-LIFT 726
BOOM GP 728
BRACE GP-LIFT CYLINDER 730
BRACKET GP-TRANSPORT 731
LINK GP-SHIPPING 732
LINK GP-THUMB 733
LINKAGE GP-BACKHOE BUCKET 734
LINKAGE GP-LOADER BUCKET 736
LOADER AR 738
LOCK GP-TRANSPORT 739
MOUNTING GP-STICK 742
PAD & GUARD GP-STABILIZER 743
PAD & MTG GP-STABILIZER 745
PAD GP-STABILIZER 748
STABILIZER GP-BACKHOE 750
STICK GP-EXTENDABLE 752
STICK GP-HOE 754
WORK TOOLS 756
BUCKET AR-MULTIPURPOSE 756
BUCKET AS-GENERAL PURPOSE 759
BUCKET AS-HOE 764
BUCKET GP-GENERAL PURPOSE 774
BUCKET GP-HOE 776
BUCKET GP-MULTIPURPOSE 824
COUPLER AR-QUICK 828
COUPLER GP-QUICK 829
EDGE GP-CUTTING 834
FORK AR 836
FORK GP 837
GUARD GP-BUCKET 838
KIT-ADAPTER TIP 840
MOUNTING GP-BUCKET 842
MOUNTING GP-FORK 844
PIN GP-COUPLER 845
SHIPPING AR-BUCKET 847
STOP GP-BUCKET 848
THUMB AR 849
THUMB GP 852
TOOTH GP-UNI 853
OPERATOR STATION 854
ACCUMULATOR GP-REFRIGERANT 854
ADJUSTER GP-SEAT 855
AIR CONDITIONER & MOUNTING GP 857
AIR CONDITIONER AR 861
AIR CONDITIONER GP 862
ARMREST GP 864
BRACKET GP-MOUNTING 865
CAB AR 866
CAB AS 871
CAB GP 875
CANOPY AR 879
CANOPY AS 882
CANOPY GP-OPEN ROPS 886
COMPARTMENT GP-LITERATURE 887
COMPRESSOR GP-REFRIGERANT 888
CONDENSER & MTG GPREFRIGERANT
892
CONSOLE GP-FRONT 893
CONSOLE GP-OPERATOR 894
CONSOLE GP-SIDE 895
COVER GP-CONSOLE 900
COVER GP-FIREWALL 903
COVER GP-PARKING BRAKE 905
COVER GP-POST 906
DOOR GP-LH 908
DOOR GP-RH 910
DUCT GP-AIR 912
FLOOR MAT GP 915
FOOTREST GP 917
HEATER GP-CAB 918
HORN GP-ELECTRIC 922
SEBP3993 TABLE OF CONTENTS A3
TABLE OF CONTENTS
Name Page Name Page
KIT-PEDAL GUARD 923
LEVER GP-GOVERNOR CONTROL 924
LINER GP-CAB 925
LINES GP-HEATER 928
LINES GP-HEATER & AIR COND 930
MIRROR GP-REAR VIEW 935
MODULE GP-WARNING INDICATOR 936
MOTOR GP-WINDOW WIPER 938
MOUNTING GP-INSTRUMENT PANEL 939
PANEL GP-INSTRUMENT 944
PEDAL GP-GOVERNOR 945
SEAT BELT GP 946
SEAT GP 948
SEAT GP-STATIC 954
SEAT GP-SUSPENSION 956
SUPPRESSION GP-SOUND 961
SUSPENSION GP-SEAT 963
SWIVEL & SLIDE GP-SEAT 965
SWIVEL GP-SEAT 967
TACHOMETER GP-ELECTRIC 968
TRIM GP-CAB 970
VISOR GP-CAB 971
WASHER GP-WINDOW 972
WINDOW GP-CAB 976
WINDOW GP-DOOR 982
WIPER GP-WINDOW 986
SERVICE EQUIPMENT AND SUPPLIES 989
FILM GP 989
INSTALLATION AR-WHEEL CHOCK 990
LOCK GP-VANDALISM 991
PLATE & FILM GP 992
PART NUMBER INDEX B1
A4 TABLE
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at heydownloadss @gmail.com should you have any queries before your purchase or that you need any other service / repair / parts operators manual.