Caterpillar Cat DP18K MC Forklift Trucks Service Manual – COMPLETE SET- PDF DOWNLOAD

Description

Caterpillar Cat DP18K MC Forklift Trucks Service Manual – COMPLETE SET- PDF DOWNLOAD

DESCRIPTION:

Caterpillar Cat DP18K MC Forklift Trucks Service Manual – COMPLETE SET- PDF DOWNLOAD

FOREWORD :

This service manual is a guide to servicing of Caterpillar® Lift Trucks for 1.5 thru 3.5 ton models. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your lift trucks depends to a great extent on correct servicing — the servicing consistent with what you will learn from this service manual.

• We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job.
• The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Caterpillar reserves the right to change specifications or design without notice and without incurring obligation.

For the items pertaining to the engines, refer to the following service manuals:
• 4G63/4G64 Gasoline Engine Service Manual (Pub. No. 99729-84120)
• S4Q2 Diesel Engine Service Manual (Pub. No. 99719-73100)
• 4DQ7/S4S Diesel Engine Service Manual (Pub. No. 99719-51110)

SAFETY INSTRUCTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

TABLE OF CONTENTS:

Caterpillar Cat DP18K MC Forklift Trucks Service Manual – COMPLETE SET- PDF DOWNLOAD

Caterpillar Cat GP15K Chassis, Mast & Options Forklift Trucks Service Manual

General Information
Cooling System
Electrical System
Power train
Powershift Transmission
Front axle and reduction differential
Rear axle
Brake System
Steering System
Hydraulic System
Mass and Forks
Service Data
Options

Caterpillar Cat DP10 DP14 DP15 DP18 Diesel Engine S4Q2 (2976-UP) Service Manual

GENERAL INFORMATION 2
Typical engine arrangements; engine serial number location; engine model designation;
specifications
GENERAL INSTRUCTIONS 7
Determining when to overhaul the engine; measuring the compression pressure;
precautions for disassemЫy and assemЫy; oil seal, 0-ring and bearing installation
ENGINE PROPER 13
Cylinder head and valve mechanism; flywheel; timing gears, camshaft and oil pan;
pistons, connecting rods, crankshaft and crankcase
AIR INLEТ AND EXHAUST SYSTEM 71
General; disassemЫy; inspection; assemЫy
COOLING SYSTEM 73
General; water pump; thermostat
FU EL SYSТEM 77
Distributor type injection pump; in-line type injection pump; fuel filters; injection nozz/es
LUBRICATION SYSTEM 94
General; oil pump; oil filter; pressure relief valve
ELECTRICAL SYSTEM 99
Starting system; alternator; glow plugs
TESTING AND ADJUSTING 120
Dynamometer test (break-in); no-load minimum (low idle) speed and no-load maximum
speed; performance tests
TROUBLESHOOTING 125
MAINTENANCE STANDARDS 132
Maintenance standards; tightening torques; thread sealants
SPECIAL TOOLS 142

CATERPILLAR CAT DP18K MC FORKLIFT TRUCKS SERVICE MANUAL – COMPLETE SET- PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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