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Caterpillar Cat DP20CND Lift Truck Service Manual – Complete Set – PDF DOWNLOAD
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Caterpillar Cat DP20CND Lift Truck Service Manual – Complete Set – PDF DOWNLOAD
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Description
Caterpillar Cat DP20CND Lift Truck Service Manual – Complete Set – PDF DOWNLOAD
DESCRIPTION:
Caterpillar Cat DP20CND Lift Truck Service Manual – Complete Set – PDF DOWNLOAD
FOREWORD :
This service manual is a guide for servicing Cat® Lift Trucks. The long productive life of your truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual.
- Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair, or rebuild job. The descriptions, illustrations and specifications contained in this manual are for Lift Trucks with serial numbers in effect at the time of printing.
- Cat® Lift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference.
For engine servicing, please refer to the applicable engine service manual.
K15, K21, or K25 Gasoline engine
S4Q2 or S4S Diesel engine
SAFETY PRECAUTIONS :
– Be sure to read this service manual and understand the contents before proceeding with the work. Improper truck operation is dangerous and could result in injury or death. Be sure to familiarize yourself with the systems and components described herein before proceeding with removal or disassembly work. For heavyweight components, BE SURE to check the weight of each component beforehand by referring to this service manual. Also, for safety, use proper lifting equipment for removal/ installation work. Following is a list of basic precautions that should always be observed.
(1) Read and understand all warning plates and decals on the truck before proceeding with operation, lubrication, or repair work.
(2) Always wear safety glasses and protective shoes when working around trucks. Be sure to wear safety glasses to prevent any type of metal from getting into your eyes when using a hammer or sledge. Use welders gloves, hood/goggles, apron, and other protective clothing appropriate to the welding operation. Do not wear loose clothing or accessories that can be caught in moving parts. Do not wear rings when you work.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before proceeding with the work.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
(5) Use steps and assist grips (if equipped) when you mount or dismount the truck. Clean the steps, hand rails, and floor of operator seat beforehand. Always face the truck when using steps, ladders, and walkways. If you cannot use the designed access system, use ladders, scaffolds, or work platforms to ensure the safety at the workplace.
(6) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Make sure the load is well balanced prior to lifting.
(7) To prevent burns, DO NOT touch hot sections of the truck immediately after stopping the truck.
(8) Remove covers carefully. When removing the last two bolts or nuts, loosen gradually to release spring force or pressure.
(9) Be careful when removing filler caps, breathers and plugs on the truck. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. Use extreme care immediately after stopping.
(10) Use well maintained tools in a proper way.
TABLE OF CONTENTS:
Caterpillar Cat DP20CND Lift Truck Service Manual – Complete Set – PDF DOWNLOAD
99719-38210-00_FOREWORD..................................... 1 99719-38210-00_FOREWORD................................. 2 99719-38210-01_GENERAL_INFORMATION.......................... 22 99719-38210-01_GENERAL INFORMATION...................... 22 99719-38210-02_COOLING_SYSTEM............................... 30 99719-38210-02_COOLING SYSTEM........................... 30 99719-38210-03_ELECTRICAL_SYSTEM............................ 35 99719-38210-03_ELECTRICAL SYSTEM........................ 35 99719-38210-04_CONTROLLER...................................107 99719-38210-04_CONTROLLER...............................107 99719-38210-05_POWER_TRAIN..................................178 99719-38210-05_POWER TRAIN..............................178 99719-38210-06_CLUTCHES.....................................192 99719-38210-06_CLUTCHES.................................192 99719-38210-07_MANUAL_TRANSMISION...........................230 99719-38210-07_MANUAL TRANSMISION.......................230 99719-38210-08_POWERSHIFT_TRANSMISSION......................257 99719-38210-08_POWERSHIFT TRANSMISSION..................257 99719-38210-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL........349 99719-38210-09_FRONT AXLE AND REDUCTION DIFFERENTIAL....349 99719-38210-10_REAR_AXLE....................................377 99719-38210-10_REAR AXLE................................377 99719-38210-11_BRAKE_SYSTEM.................................393 99719-38210-11_BRAKE SYSTEM.............................393 99719-38210-12_STEERING_SYSTEM..............................416 99719-38210-12_STEERING SYSTEM..........................416 99719-38210-13_HYDRAULIC_SYSTEM.............................437 99719-38210-13_HYDRAULIC SYSTEM.........................437 99719-38210-14_MAST_AND_FORKS...............................504 99719-38210-14_MAST AND FORKS...........................504 99719-38210-15_SERVICE_DATA.................................600 99719-38210-15_SERVICE DATA.............................600
CATERPILLAR CAT DP20CND LIFT TRUCK SERVICE MANUAL – COMPLETE SET – PDF DOWNLOAD:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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